#include "InkJetPrinter.h" #include //#include #include #include "VerBVersion.h" #include #include "DialogFileOperation.h" #ifdef __RFID_CARD #define DETECT_WARNING_TIME 10 //Seconds #define RFID_WARNING_INTERVAL 5 //Minutes #endif #pragma execution_character_set("utf-8") extern MyInputMethod *myInputMethod; extern unsigned char vartypeR; static unsigned int PulseCnt = 0; //时间间隔内的脉冲累计数 InkJetPrinter::InkJetPrinter(QWidget* parent) : QWidget(parent) { // 加载.ui文件生成的UI界面 ui.setupUi(this); // 关联原有成员变量到UI控件(保持变量名和原代码一致) m_LabelTimer = ui.m_LabelTimer; m_StackedWidget = ui.m_StackedWidget; // 初始化业务逻辑(仅保留原init中的非UI创建部分) init(); initRunTimeCtrl(); #ifdef __RFID_CARD initRFIDManager(); #endif QThread::sleep(3); qApp->installEventFilter(this); QString ARM_Version; ARM_Version.sprintf("%d.%d.%02d%s%s", UP_PRINTER_MAJOR_VER, UP_PRINTER_MINOR_VER,UP_PRINTER_RIVISION_VER,SUB_VERSION,SUB_RFID); ui.label_version->setText(QString("A%1/F%2.%3.%4").arg(ARM_Version).arg(sysPara->status.fpgaVersionNum >> 12) .arg((sysPara->status.fpgaVersionNum>>8) & 0x0f).arg(sysPara->status.fpgaVersionNum&0xff) ); #ifdef ARCH_X86 setFixedSize(800, 600); #endif } InkJetPrinter::~InkJetPrinter() { if(m_serialThreadFPGA->isRunning()){ m_serialThreadFPGA->requestInterruption(); m_serialThreadFPGA->quit(); m_serialThreadFPGA->wait(); } if(m_serialThreadSTM32->isRunning()){ m_serialThreadSTM32->requestInterruption(); m_serialThreadSTM32->quit(); m_serialThreadSTM32->wait(); } if(serialFPGA){ delete serialFPGA; serialFPGA = nullptr; } if(serialSTM32){ delete serialSTM32; serialSTM32 = nullptr; } } void InkJetPrinter::init() { // 创建自定义子控件(原逻辑不变) m_MainWidget = new MainWidget(this); m_TestPrintWidget = new TestPrintWidget(this); // m_ErCodeSettingsWidget = new ErCodeSettingsWidget(this); // m_MainInterfaceWidget = new MainInterfaceWidget(this); m_FontSetWidget = new FontSetWidget(this); m_PrintSetting = new PrintSetting(this); m_BarCodeDlg = new QBarCode(this); m_QRCodeDlg = new dlgQrCode(this); m_MainInstruction = new MainInstruction(this); m_SystemManage = new SystemManage(this); m_SystemUpdate = new SystemUpdate(this); m_SystemSetting = new SystemSetting(this); m_OtherInfo = new OtherInfo(this); m_LogInfo = new LogInfo(this); m_scheduleShiftsEditor = new ScheduleShiftsEditor(this); m_DateVarSet = new DateVarSet(this); m_CounterVarSet = new CounterVarSet(this); m_dlgFileOperation = new DialogFileOperation(this); connect(m_dlgFileOperation, &DialogFileOperation::openFile, this, &InkJetPrinter::onDlgFileOpen); viscosity_timer = new QTimer(); connect(viscosity_timer, SIGNAL(timeout()), this, SLOT(viscosity_timerHandler())); msgtest = new QMessageBox(this); msgtest->setWindowTitle(tr("提示")); connect(msgtest, SIGNAL(finished(int)), this, SLOT(OnFinished(int))); // 我真的不想拉,但是今天状态燃尽了,以后再改了 m_TestPrintWidget->setPrintSettingWidget(m_PrintSetting); // 初始文件名为 空 ui.label_currWorkFile->setText(""); ui.label_currEditFile->setText(""); // 信号槽连接(原逻辑完全不变) connect(m_MainWidget, &MainWidget::sendButtonClickedSignal, this, &InkJetPrinter::getMainWidgetButtonClickedSlot); connect(m_MainWidget,SIGNAL(setDisableAll()),this,SLOT(disableTabClick())); connect (m_MainWidget,SIGNAL(CloseJd()),this,SLOT(close_jd_timer())); connect(m_MainWidget, &MainWidget::newFileAcquired, this, &InkJetPrinter::createNewJobFile); connect(m_TestPrintWidget, &TestPrintWidget::sendButtonClickedSignal, this, &InkJetPrinter::getTestPrintWidgetButtonClickedSlot); // TestPrintWidget::sendButtonClickedSignal(16) 转由 openDatetimeEditor 处理 connect(m_TestPrintWidget, &TestPrintWidget::sig_showEditDateTime, this, &InkJetPrinter::openDatetimeEditor); connect(m_TestPrintWidget, &TestPrintWidget::sig_updatePrintContent, this, &InkJetPrinter::slt_updatePrintContent); #ifndef FPGA_TEST // 调入文件喷印时,主动重启打印 // connect(m_TestPrintWidget, &TestPrintWidget::sig_currentFileChanged, this, [this](){ // ui.label_currWorkFile->setText(m_TestPrintWidget->currentFile()); // auto isPrinting = sysPara->status.isPrinting; // if(isPrinting) { // m_MainWidget->on_m_StopBtn_clicked(); // QTimer::singleShot(500, [this](){ // m_PrintSetting->applyPrintSettingsToSysPara(false); // m_MainWidget->on_m_StartBtn_clicked(); // LogInfo::setRunStatusText("Restarting the print because the work file was switched."); // }); // } // else { // QTimer::singleShot(300, [this](){ // m_PrintSetting->applyPrintSettingsToSysPara(false); // }); // } // }); #endif // 班时元素与编辑 连接 connect(m_TestPrintWidget, &TestPrintWidget::sig_showScheduleShiftsEditor, this, &InkJetPrinter::showScheduleShiftsEditor); connect(m_scheduleShiftsEditor, &ScheduleShiftsEditor::accepted, this, &InkJetPrinter::onScheduleShiftsEditDone); connect(m_scheduleShiftsEditor, &ScheduleShiftsEditor::rejected, [this](){ m_StackedWidget->setCurrentWidget(m_TestPrintWidget); }); // connect(m_ErCodeSettingsWidget, &ErCodeSettingsWidget::sendButtonClickedSignal, this, &InkJetPrinter::getErCodeSettingsWidgetButtonClickedSlot); // connect(m_MainInterfaceWidget, &MainInterfaceWidget::sendButtonClickedSignal, this, &InkJetPrinter::getErCodeSettingsWidgetButtonClickedSlot); connect(m_MainWidget,&MainWidget::showVserionInfo,this,&InkJetPrinter::setShowVserionInfo); connect(m_FontSetWidget,&FontSetWidget::sendButtonClickedSignal,this,&InkJetPrinter::getFontSetWidgetButtonClickedSlot); connect(m_PrintSetting,&PrintSetting::sendButtonClickedSignal,this,&InkJetPrinter::getPrintSettingButtonClickedSlot); connect(m_MainInstruction,&MainInstruction::sendButtonClickedSignal,this,&InkJetPrinter::getMainInstructWidgetButtonClickedSlot); connect(m_SystemManage,&SystemManage::sendButtonClickedSignal,this,&InkJetPrinter::getSystemManageWidgetButtonClickSlot); connect(m_SystemSetting,&SystemSetting::sendButtonClickedSignal,this,&InkJetPrinter::getSystemSettingWidgetButtonClickSlot); connect(m_OtherInfo,&OtherInfo::sendButtonClickedSignal,this,&InkJetPrinter::getOtherInfoWidgetButtonClickSlot); connect(m_LogInfo,&LogInfo::sendButtonClickedSignal,this,&InkJetPrinter::getLogInfoWidgetButtonClickSlot); connect(m_DateVarSet,&DateVarSet::sendButtonClickedSignal,this,&InkJetPrinter::getDateSetWidgetButtonClickSlot); //添加计数器,修改计数器 connect(m_CounterVarSet,&CounterVarSet::sendButtonClickedSignal,this,&InkJetPrinter::getCounterVarSetWidgetButtonClickSlot); connect(m_CounterVarSet,&CounterVarSet::sig_updateSelectedCounter,this,&InkJetPrinter::slt_counterVarUpdate); connect(m_MainInstruction,&MainInstruction::newFileBtnClick,m_TestPrintWidget,&TestPrintWidget::on_newfileButton_pressed); // connect(myInputMethod,&MyInputMethod::sendEnterClickedSignal,&TestPrintWidget::onEditItemDone); // connect(myInputMethod,SIGNAL(sendEnterClickedSignal()),m_TestPrintWidget,SLOT(onEditItemDone())); connect(m_DateVarSet,SIGNAL(backSpaceBtn()),myInputMethod,SLOT(backSapceButtonDel())); connect (m_MainWidget,SIGNAL(repeatInitedPid()),this,SLOT(handleInitedPID())); connect(m_MainWidget,SIGNAL(clearPressureFault()),this,SLOT(resetPressureCnt())); connect(m_LogInfo,SIGNAL(faultTesumePress()),m_MainWidget,SLOT(onLabelFaultRusumePressed())); // 信号槽:用于修改计数器 connect(m_TestPrintWidget, &TestPrintWidget::sig_showEditCounter, this, &InkJetPrinter::slt_editCounter); // 状态界面 if (ctrl_loginfo == nullptr) ctrl_loginfo = LogInfoCtrl::instance(); connect(ctrl_loginfo, &LogInfoCtrl::sig_show, this, [=](){ getMainWidgetButtonClickedSlot(5); m_LogInfo->checkState(); }); SysPara *para = new SysPara(); sysPara = para; m_MainWidget->bindSysPara(para); m_FontSetWidget->bindSysPara(para); m_PrintSetting->bindSysPara(para); m_SystemManage->bindSysPara(para); m_SystemSetting->bindSysPara(para); m_OtherInfo->bindSysPara(para); m_TestPrintWidget->bindSysPara(para); m_DateVarSet->bindSysPara(para); m_MainInstruction->bindSysPara(para); m_BarCodeDlg->bindSysPara(para); m_QRCodeDlg->bindSysPara(para); m_LogInfo->bindSysPara(para); if(sysPara->para.gearPumpEnable) pushButtonStartFlag = true; m_PrintSetting->updateModelToUI(); m_SystemSetting->updateSysParaToUI(); m_OtherInfo->updateSysParaToUI(); m_CounterVarSet->updateSysParaToUI(); m_SystemManage->loadKeyBoardType(); m_FontSetWidget->bindTxTEdit(m_TestPrintWidget->getQTextEdit()); m_BarCodeDlg->bindTxTEdit(m_TestPrintWidget->getQTextEdit()); m_QRCodeDlg->bindTxTEdit(m_TestPrintWidget->getQTextEdit()); m_textEdit = m_TestPrintWidget->getQTextEdit(); // 添加子控件到StackedWidget(原逻辑不变) m_StackedWidget->addWidget(m_MainWidget); m_StackedWidget->addWidget(m_TestPrintWidget); // m_StackedWidget->addWidget(m_ErCodeSettingsWidget); // m_StackedWidget->addWidget(m_MainInterfaceWidget); m_StackedWidget->addWidget(m_FontSetWidget); m_StackedWidget->addWidget(m_BarCodeDlg); m_StackedWidget->addWidget(m_QRCodeDlg); m_StackedWidget->addWidget(m_PrintSetting); m_StackedWidget->addWidget(m_MainInstruction); m_StackedWidget->addWidget(m_SystemManage); m_StackedWidget->addWidget(m_SystemUpdate); m_StackedWidget->addWidget(m_SystemSetting); m_StackedWidget->addWidget(m_OtherInfo); m_StackedWidget->addWidget(m_LogInfo); m_StackedWidget->addWidget(m_scheduleShiftsEditor); m_StackedWidget->addWidget(m_DateVarSet); m_StackedWidget->addWidget(m_CounterVarSet); // 创建 32 线程和 FPGA 线程,并初始化串口 m_serialThreadFPGA = new QThread; m_serialThreadSTM32 = new QThread(); initSerialPorts(); connect(m_SystemManage,SIGNAL(sigToCloseSerialFPGA()),this,SLOT(closeSerialFPGA())); connect(m_SystemManage,SIGNAL(sigToCloseSerialSTM32()),this,SLOT(closeSerialSTM32())); connect(m_SystemManage,SIGNAL(restartSerial()),this,SLOT(restartSerialPort())); connect(m_SystemManage, &SystemManage::rebootAppAcquired, this, &InkJetPrinter::rebootApp); connect(m_SystemManage,SIGNAL(enableClick(bool)),this,SLOT(enableInkJetTabClick(bool))); connect(m_SystemManage,SIGNAL(upgradeSTM32(QString)),serialSTM32,SLOT(upgradeSTM32File(QString))); connect(serialSTM32,SIGNAL(progress(int,int)),m_SystemManage,SLOT(progressBarControl(int,int))); /*系统更新的信号和槽*/ connect(m_SystemUpdate,&SystemUpdate::sendProgramSTM32Signal,m_SystemManage,&SystemManage::on_pushButtonProgamSTM32_clicked); connect(m_SystemUpdate,&SystemUpdate::sendProgramFPGASignal,m_SystemManage,&SystemManage::on_pushButtonProgamFPGA_clicked); connect(m_SystemUpdate,&SystemUpdate::sendUpDateSOFTSignal,m_SystemManage,&SystemManage::on_pushButtonUpdateSoftware_pressed); connect(m_SystemUpdate,&SystemUpdate::sendUpDateChARLIBSignal,m_SystemManage,&SystemManage::on_pushButtonUpdateCharLib_pressed); connect(m_SystemUpdate,&SystemUpdate::sendButtonClickedSignal,this,&InkJetPrinter::getSystemManageWidgetButtonClickSlot); connect(m_SystemUpdate,&SystemUpdate::sig_reboot,this,&InkJetPrinter::rebootApp); // 原注释的默认页面设置(按需启用) sysPara->status.machineMac = m_MainInstruction->dlgInputAddr->jd.addr; sysPara->para.rfidCountDown = 5; timer = new QTimer(); connect(timer, SIGNAL(timeout()), this, SLOT(timerHandler())); timer->start(10); } // type 1,2: 分别显示计数器1或2的界面 void InkJetPrinter::slt_editCounter(CounterViewModel vm) { if (m_CounterVarSet) { m_CounterVarSet->updateSysParaToUI(); m_CounterVarSet->setCounterConfig(vm); m_StackedWidget->setCurrentWidget(m_CounterVarSet); } } void InkJetPrinter::slt_warningMaintenance() { // 距离维护时间结束大于30天,判断运行时间的检测 if (timeoutDay >= 30) { double runHours = sysPara->RFIDPara.runTime / 60.0 / 60.0; double hours = sysPara->RFIDPara.maintenanceHours - runHours; QString str; if (hours >= 0) { str = tr("保养期还有%1小时到期,请及时保养,否则喷码机容易损坏") .arg(QString::number(hours, 'f', 2)); } else { hours = hours * (-1); str = tr("保养期已超过%1小时,请及时保养,否则喷码机容易损坏") .arg(QString::number(hours, 'f', 2)); } msgtest->setText(str); msgtest->show(); LogInfo::setRunStatusText(str); return; } else { warningHandler(CARD_TYPE::MAINTENANCE); // 距离维护时间结束大于30天,判断运行时间的检测 return; } } void InkJetPrinter::showEvent(QShowEvent *e) { static bool firstShow = true; QWidget::showEvent(e); if(firstShow) { loadLastWorkAndPreparePrint(); firstShow = false; } } void InkJetPrinter::enableInkJetTabClick(bool flag) { this->setEnabled(flag); } void InkJetPrinter::close_jd_timer() { timer->stop(); } float PID_realize(float speed); struct _pid{ float SetSpeed;//定义设定值 float ActualSpeed;//定义实际值 float err;//定义偏差值 float err_last;//定义上一个偏差值 float Kp,Ki,Kd;//定义比例、积分、微分系数 float voltage;//定义电压值(控制执行器的变量) float integral;//定义积分值 float integral_max; //积分限幅(根据实际调整) }pid; void PID_init(){ pid.SetSpeed=0.0; pid.ActualSpeed=0.0; pid.err=0.0; pid.err_last=0.0; pid.voltage=0.0; pid.integral=0.0; pid.Kp=0.21; //0.25 pid.Ki=0.006; //0.015 pid.Kd=0.0; } static float u = 1.0; float PID_realize(float speed, float act){ unsigned char index = 1; pid.SetSpeed=speed; pid.ActualSpeed = act; pid.err=pid.SetSpeed-pid.ActualSpeed; if(u < 900) { pid.integral+=pid.err; } pid.voltage=pid.Kp*pid.err + index*pid.Ki*pid.integral + pid.Kd*(pid.err-pid.err_last); pid.err_last=pid.err; pid.ActualSpeed =pid.voltage*1.0; return pid.ActualSpeed; } float PID_realize2(float speed, float act){ // 增量式 PID:Δu = Kp*(e[k]-e[k-1]) + Ki*e[k] pid.Kp = 0.15f; pid.Ki = 0.02f; pid.Kd = 0.0f; pid.SetSpeed = speed; pid.ActualSpeed = act; pid.err = pid.SetSpeed - pid.ActualSpeed; float delta_u = pid.Kp * (pid.err - pid.err_last) + pid.Ki * pid.err; // 自适应非对称限幅: // 压力严重偏高(err < -30):允许快速减速,限制慢速加速 // 压力严重偏低(err > 50):允许正常加速,限制减速(避免过度降速) // 接近目标:小步长,平稳调节 if(pid.err < -30.0f) { if(delta_u > 1.0f) delta_u = 1.0f; if(delta_u < -6.0f) delta_u = -6.0f; } else if(pid.err > 50.0f) { if(delta_u > 3.0f) delta_u = 3.0f; if(delta_u < -2.0f) delta_u = -2.0f; } else { if(delta_u > 3.0f) delta_u = 3.0f; if(delta_u < -3.0f) delta_u = -3.0f; } pid.err_last = pid.err; return delta_u; } void InkJetPrinter::pressureAdj() { if(sysPara->status.gearPumpRunStopFlag || sysPara->status.flagOfSpeedAlarm) { sysPara->para.gearPumpValue = 0; u = 0.0f; m_rampDone = false; m_adjSkip = 0; m_lastPressure = 0; m_stableCount = 0; for(int i = 0; i < 10; i++) m_pressureBuf[i] = 0; m_bufIdx = 0; sysPara->devOp->WriteMoterPump(); return; } if(!sysPara->para.gearPumpEnable) { if(u > 0 || ((sysPara->para.pressure - sysPara->status.PRESSURE) > 0)) u = PID_realize((float)sysPara->para.pressure, (float)sysPara->status.PRESSURE); sysPara->para.gearPumpValue = (u > 0) ? (unsigned short)u : 0; if(sysPara->para.gearPumpValue > 800) sysPara->para.gearPumpValue = 800; sysPara->devOp->WriteMoterPump(); return; } int maxValue = sysPara->para.flagOfReclaimPumEnable ? 420 : 800; if(maxValue < 60) maxValue = 60; int maxSpeed = (int)sysPara->para.gearPumpSpeedAlarm; auto clampU = [&]() { if(u < 60.0f) u = 60.0f; if(u > (float)maxValue) u = (float)maxValue; }; int actual = sysPara->status.PRESSURE; int target = (int)sysPara->para.pressure; int cur; // 每次进入都更新滑动平均缓冲(软启动用瞬时值,闭环用平均值) m_pressureBuf[m_bufIdx] = actual; m_bufIdx = (m_bufIdx + 1) % 10; int avgPressure = 0; for(int i = 0; i < 10; i++) avgPressure += m_pressureBuf[i]; avgPressure /= 10; // --------------------------------------------------------------- // 硬保护:压力超过目标+50,立即强制减速,优先级最高 // 覆盖自检、软启动、闭环所有阶段 // --------------------------------------------------------------- if(actual > target + 50) { float overErr = (float)(actual - (target + 50)); float delta = -0.1f * overErr; if(delta < -15.0f) delta = -15.0f; u += delta; clampU(); m_lastPressure = actual; sysPara->para.gearPumpValue = (unsigned short)(int)u; sysPara->devOp->WriteMoterPump(); return; } // --------------------------------------------------------------- // 软启动:自适应步长,每 800ms 一次 // 自检期间也走此逻辑(硬保护兜底),自检完成后重置重新收敛 // 软启动阶段不做压力稳定检测,优先快速收敛 // --------------------------------------------------------------- if(!m_rampDone) { if(++m_adjSkip < 8) { sysPara->para.gearPumpValue = (unsigned short)(int)u; sysPara->devOp->WriteMoterPump(); return; } m_adjSkip = 0; int err = target - actual; if(err < 0) { // 超压:小步减速 u -= 1.0f; } else { // 自适应步长:差得远步子大,差得近步子小 float step; if (err > 200) step = 5.0f; else if(err > 100) step = 3.0f; else if(err > 50) step = 2.0f; else step = 1.0f; u += step; } clampU(); // 转速上限保护 if(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed >= maxSpeed) { u -= 3.0f; clampU(); } cur = (int)u; // 进入闭环条件:压力已稳定在目标±50以内 if(sysPara->status.selfCheckDone && err >= -50 && err <= 50) { m_rampDone = true; m_adjSkip = 0; } sysPara->para.gearPumpValue = (unsigned short)cur; sysPara->devOp->WriteMoterPump(); return; } // --------------------------------------------------------------- // 闭环:等压力稳定后再调速,自适应管路响应时间 // // 每100ms采样一次,连续3次压力变化<15认为稳定,才执行调速 // 最长等待5s(50次)兜底,防止管路持续抖动导致永远不调 // // 调速后立即重置稳定计数,重新等待下一次稳定 // // 分区Kp:误差大步子大,误差小步子小 // |err| > 100 → Kp=0.05,限幅±5 // |err| 50~100→ Kp=0.04,限幅±4 // |err| < 50 → Kp=0.03,限幅±3 // --------------------------------------------------------------- { // 稳定检测用平均值,滤掉传感器噪声 int pressureChange = avgPressure - m_lastPressure; if(pressureChange < 0) pressureChange = -pressureChange; m_lastPressure = avgPressure; m_adjSkip++; // 复用为超时计数 bool stable = (pressureChange < 10); bool timeout = (m_adjSkip >= 50); // 5s兜底 if(stable) m_stableCount++; else m_stableCount = 0; bool readyToAdj = (m_stableCount >= 15) || timeout; if(!readyToAdj) { sysPara->para.gearPumpValue = (unsigned short)(int)u; sysPara->devOp->WriteMoterPump(); return; } // 平均压力已稳定(或超时兜底),执行调速,重置计数 m_adjSkip = 0; m_stableCount = 0; // 误差用平均值计算,避免瞬时噪声影响调速幅度 float absErr = (float)(target - avgPressure); if(absErr < 0.0f) absErr = -absErr; float kp, capDelta; if(absErr > 100.0f) { kp = 0.05f; capDelta = 5.0f; } else if(absErr > 50.0f) { kp = 0.04f; capDelta = 4.0f; } else { kp = 0.03f; capDelta = 3.0f; } float err = (float)(target - avgPressure); float delta_u = kp * err; if(delta_u > capDelta) delta_u = capDelta; if(delta_u < -capDelta) delta_u = -capDelta; // 转速上限软限制:转速已达上限时禁止继续加速 if(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed >= maxSpeed) { if(delta_u > 0.0f) delta_u = 0.0f; } u += delta_u; clampU(); cur = (int)u; sysPara->para.gearPumpValue = (unsigned short)cur; sysPara->devOp->WriteMoterPump(); } } static bool firstTime = true; extern void MySleep(unsigned int msec); extern unsigned char test_flag; bool gearPumpRunNormalFlag = false; unsigned char isPrintingFlag[1]={0}; void InkJetPrinter::timerHandler(void){ static bool flag1 = 1; if(flag1){ flag1 = 0; qDebug()<<"timer had started"; } int pulse_100ms = 0; int pulse_200ms = 0; int pulse_50ms = 0; int pulse_20ms = 0; int pulse_1s = 0; int pulse_10s = 0; int pulse_100s = 0; int pulse_300ms = 0; int timer_3s = 0; static int pulse_3s = 0; static int pulse_4s = 0; static int pulse_5s = 0; static int reciclar_30s = 0; static int pulse_30s = 0; static int xxxm=0; static int tempFlag=0; static int save_weeknum = 0; static bool gearPumpRunFlag = false; static bool ControledSwitchFlag = false; static bool gearPumpStartFlag = false; static bool delay3s; bool InkSwintFlag = false,lastInkSwintFlag = false; static float gearPumpRunNormalValue = 0.0; if(sysPara){ ui.label_queue->setText(tr("%1/%2/%3").arg(sysPara->status.sizeFPGA).arg(sysPara->status.sizequeueFPGA).arg(sysPara->status.sizeSTM32)); ui.m_LabelTimer->setText(QDateTime::currentDateTime().toString("yyyy-MM-dd hh:mm:ss")); ui.label_pressure->setText(QString("%1/%2").arg(sysPara->status.PRESSURE).arg(sysPara->para.pressure)); ui.label_speed->setText(QString("%1").arg(sysPara->status.gearPumpRunSpeed)); xxxm=1; if(sysPara->para.flagOfModuleDecimal || sysPara->para.flagOfModuleHide){ sysPara->para.flagOfModuleDecimal = 0; sysPara->para.flagOfModuleHide = 0; } sysPara->para.ReadFileErrorCnt=0; // 正常打开文件 if(sysPara->para.gearPumpEnable) { // m_MainWidget->enablePushButtonStart(true); if(!pushButtonStartFlag) { gearPumpRunNormalFlag = false; } if(!gearPumpRunFlag) { m_MainWidget->setReclaimOpenBtnStatus(false); m_MainWidget->setReclaimCloseBtnStatus(false); } } else { // ui->tabMainWindow->enablePushButtonStart(false); } /*-----------------------形成脉冲-----------------------------*/ sysPara->status.delay10ms ++; if(sysPara->status.delay10ms == 2){ pulse_20ms = 1; } if(sysPara->status.delay10ms == 5){ pulse_50ms = 1; } if(sysPara->status.delay10ms == 10){ pulse_100ms = 1; sysPara->status.delay10ms = 0; } if(pulse_100ms){ sysPara->status.delay100ms ++; if(sysPara->status.delay100ms == 10){ pulse_1s = 1; sysPara->status.delay100ms = 0; } pulse_300ms = (sysPara->status.delay100ms%3) == 0; //1秒3次,并非精确的300ms pulse_200ms = (sysPara->status.delay100ms%2) == 0; } if(pulse_300ms) tempFlag=1; if((sysPara->status.delay10ms%3) == 0) //读取状态后再检測 { if(!(sysPara->status.statWarn & WARN_STATUS_INK_WARN) && !gearPumpRunFlag && !sysPara->status.isPumpValveControledByHand)//刚启动前3秒 { if(sysPara->para.gearPumpEnable) { // 确保开机时控制字从 0 开始,让 pressureAdj 软启动从 0 爬坡,避免突变到高转速 if(sysPara->para.gearPumpValue != 0) { sysPara->para.gearPumpValue = 0; u = 0.0f; sysPara->devOp->WriteMoterPump(); } gearPumpStartFlag = true; } } } if(pushButtonStartFlag && sysPara->status.selfCheckDone) { if((sysPara->status.PRESSURE > (sysPara->para.pressure -10)) && (sysPara->status.PRESSURE < (sysPara->para.pressure +10))) { if(pulse_1s) { pulse_5s++; } if( pulse_5s == 5) { pulse_5s = 0; gearPumpRunNormalFlag = true; gearPumpRunNormalValue = u; } } } if(sysPara->status.isPumpValveControledByHand) { gearPumpRunNormalFlag = false; ControledSwitchFlag = false; pulse_3s = 0; } // 检测手动→自动边沿,直接恢复压力控制,不走 gearPumpStartFlag 的 3s 等待 if(m_lastByHand && !sysPara->status.isPumpValveControledByHand) { ControledSwitchFlag = true; u = (float)sysPara->para.gearPumpValue; // 同步当前转速,避免突变 m_rampDone = false; // 重新软启动,适应切换后的压力状态 m_adjSkip = 0; m_lastPressure = 0; m_stableCount = 0; for(int i = 0; i < 10; i++) m_pressureBuf[i] = 0; m_bufIdx = 0; } m_lastByHand = sysPara->status.isPumpValveControledByHand; if(!(sysPara->status.statWarn & WARN_STATUS_INK_SWINT)){//墨线开关,压力抖动 InkSwintFlag = true; } else { InkSwintFlag = false; } if(lastInkSwintFlag != InkSwintFlag) { lastInkSwintFlag = InkSwintFlag; gearPumpRunNormalFlag = false; } if(gearPumpRunNormalFlag && !sysPara->status.isPumpValveControledByHand && sysPara->para.gearPumpEnable) { static int count_3s = 0; if(u > gearPumpRunNormalValue*1.5)//改大一点 { if(pulse_1s) { count_3s++; if(count_3s == 3) { count_3s = 0; // ui->tabMainWindow->setRunStatus(tr("压力泄漏或压力传感器故障!")); sysPara->status.gearPumpRunStopFlag = true; gearPumpRunNormalFlag = false; // LogInfo::setRunStatusText(tr("运行中压力泄漏,停齿轮泵!")); } } } else { count_3s = 0; } } if(sysPara->para.gearPumpEnable && (sysPara->status.gearPumpRunSpeed < 100) && test_flag){ if(test_flag % 2) // ui->tabMainWindow->on_pushButtonReclaimTankClose_pressed(); test_flag = 0; } if(pulse_1s) { // 回收泵模式切换时重置软启动和泄漏保护学习状态 if(m_lastReclaimMode != sysPara->para.flagOfReclaimPumEnable) { m_lastReclaimMode = sysPara->para.flagOfReclaimPumEnable; gearPumpRunNormalFlag = false; gearPumpRunNormalValue = 0.0f; m_rampDone = false; m_adjSkip = 0; m_lastPressure = 0; m_stableCount = 0; for(int i = 0; i < 10; i++) m_pressureBuf[i] = 0; m_bufIdx = 0; } if(sysPara->status.selfCheckDone && sysPara->para.gearPumpEnable && sysPara->para.flagOfReclaimPumEnable) checkPressureControl(); if((QTime::currentTime()>=QTime(00,00,00))&&(QTime::currentTime()<=QTime(00,00,02))&&sysPara->para.Reciclar){ if(m_MainWidget->getCurrPrintStatus() != 1){ m_MainWidget->_on_pushButtonPowerOff_pressed(false); LogInfo::setRunStatusText(tr("测试时间结束,准备关机")); } } if(sysPara->status.selfCheckDone && sysPara->para.Reciclar && test_flag){ reciclar_30s++; if(reciclar_30s > 30){ reciclar_30s = 0; test_flag++; } } else if(reciclar_30s){ reciclar_30s = 0; } QDate d = QDate::currentDate(); if(save_weeknum == 0) { save_weeknum = d.weekNumber(); } if(save_weeknum != d.weekNumber()) { sysPara->devOp->writeFpgaCalandar(1); save_weeknum = d.weekNumber(); } sysPara->status.delay1s ++; if(sysPara->status.delay1s == 3 && !delay3s){ delay3s = true; } if(sysPara->status.delay1s % 3 == 0 && sysPara->status.delay1s != 0) timer_3s = 1; if(sysPara->status.delay1s == 10){ pulse_10s = 1; sysPara->status.delay1s = 0; } pulse_4s++; if(gearPumpStartFlag) { pulse_3s ++; if(pulse_3s == 3) { pulse_3s = 0; gearPumpRunFlag = true; ControledSwitchFlag = true; } } if( sysPara->status.reclainTankReachEnd) sysPara->para.openInkLineTime++; // byons: 改到往下一百行左右的位置了 byons@2026年4月11日 // 用于刷新时间类型 byons@2026年4月10日 // 现在只用于更新界面,给人看的,因此理论延迟1秒左右,实际受系统用量影响可能会更慢 // if(m_StackedWidget->currentWidget() == m_MainWidget) // m_MainWidget->onPreviewScene(); // end by byons@2026年4月10日 } if(pulse_1s && flagOfSerialThreadStratEn){ #ifdef ARCH_AARCH64 if (!m_serialThreadFPGA->isRunning()) { qDebug()<<"start FPGA tread"; m_serialThreadFPGA->start(); } if (!m_serialThreadSTM32->isRunning()){ qDebug()<<"start STM32 tread"; m_serialThreadSTM32->start(); } #endif flagOfSerialThreadStratEn = false; } if(pulse_10s){ sysPara->status.delay10s ++; if(sysPara->status.delay10s == 10){ pulse_100s = 1; sysPara->status.delay10s = 0; } } /*------------------------------------------------------*/ if(pulse_100ms) { sysPara->devOp->stm32Rd(0x07,(unsigned char *)&PulseCnt,2);//读取脉冲个数低字节 sysPara->devOp->readFgaStatus(); } /**************桂澳增加超速提示*****************************/ static int logCtrl = 0; if((sysPara->para.printTriggerMode == PRINT_TRIGGER_SYNCHRONIZER || sysPara->para.eleEyeTriggerSynPrintEn) && sysPara->status.lesslen_warn == 1){ //置1表示超速了 if(logCtrl++ % 500 == 0){ // LogInfo::setRunStatusText(tr("速度过快,请检查是否漏喷!!!")); qDebug()<<"速度过快,请检查是否漏喷!!!"; } /*if(msgBox1->isHidden()){ //桂澳的超速提示先保留 msgBox1->setText(tr("速度过快,请检查是否漏喷!!!")); msgBox1->show(); LogInfo::setRunStatusText(tr("速度过快,请检查是否漏喷!!!")); qDebug()<<"速度过快,请检查是否漏喷!!!"; }*/ sysPara->devOp->controlRedLight(true); sysPara->devOp->controlGreenLight(false); } else{ // if(!msgBox1->isHidden()) // sysPara->devOp->controlRedLight(false); } sysPara->status.gearPumpRunSpeed = (PulseCnt * 60 * 1000) / (500 * 2); if(!sysPara->para.gearPumpEnable) sysPara->status.PRESSURE *= 5; //响应群众号召,数值放大五倍 /*-------------------------------------------------------*/ bool lostCommuFlag = 1; if(sysPara->status.fpgaVersionNum != 0) lostCommuFlag = 0; if(sysPara->status.delay10ms%5 == 0) {//复位发送打印数据 if((m_MainWidget->getCurrPrintStatus() == 1)&&sysPara->para.ResetSendData) { static bool oneTimeFlag = false; if(sysPara->status.productCnt== 0 && (oneTimeFlag==false))//计米复位发送打印数据 { oneTimeFlag = true; m_MainWidget->on_m_StartBtn_clicked(); //复位重设起始值 if(sysPara->para.cnt1ResetToInitValue) { sysPara->para.cnt1CurrValue = sysPara->para.cnt1StartValue; sysPara->status.cnt1CurrentValueInitDoneFlag = false; sysPara->devOp->writeFpgaCalandar(0); } } if(sysPara->status.productCnt != 0) { oneTimeFlag = false; } } static unsigned int lastProductCount=0; if(sysPara->status.productCnt != lastProductCount || sysPara->status.printDoneFlag) { sysPara->status.printDoneFlag = false; lastProductCount = sysPara->status.productCnt; if(vartypeR != 0){ //更新替换变量的值 // LogInfo::setRunStatusText("vartypeR"); MySleep(100); m_MainWidget->onPreviewScene(); m_MainWidget->SendPrintDataToFpga(0); } sysPara->modbusStatus.printFinishFlag = 1; memcpy((void*)(&sysPara->modbusStatus.orderCode), (void*)(&sysPara->modbusParas.QRcode_buf), 2);//写返回序列号 // ui->tabMainWindow->UpdateDateTimeQRCode(QDateTime::currentDateTime().toString("hh:mm")); } // byons: 时间类型图元更新 @2026年4月11日 // byons: 变量类图元现在优化为局部更新,避免每次都要把整个打印内容发送给FPGA,现在只发送被更新的列区间 2026年7月16日 auto updateAreas = m_MainWidget->variableItemsUpdate(); if(sysPara->status.isPrinting && !updateAreas.isEmpty()){ for(const auto& area : updateAreas) { m_MainWidget->SendPrintDataToFpga(0, area.left(), area.width()); } } if (!updateAreas.isEmpty() && m_StackedWidget->currentWidget() == m_MainWidget) { // // 统计追踪更新频率 // static QElapsedTimer bnsTimer; // static int toogleCount = 0; // ++toogleCount; // if(toogleCount > 10) { // auto elapsed = bnsTimer.restart(); // qDebug() << (QString("timeHandler avg elapsed: %1 s").arg(elapsed / qreal(toogleCount) / 1000.0)); // toogleCount = 0; // } m_MainWidget->updatePrintDisplayLabel(); } // if (modbus->getModbusStatus() == 1) { // refreshModbusStatus(); // } } if(gearPumpRunFlag || sysPara->para.gearPumpEnable == 0) { if(!sysPara->status.selfCheckDone && sysPara->status.isPrinting){ // sysPara->status.selfCheckDone = true; m_MainWidget->updatePrintDisplayLabel(); // sysPara->status.flagOfAbnormalStatus = true; qDebug()<<"打印过程中死机了!!!"; m_MainWidget->on_m_StopBtn_clicked(); } if(!sysPara->status.selfCheckDone) { /*开机自检*/ autoControlValvePump(); if(pulse_100ms){ pressureAdj(); } /*-----------------------------------------------------*/ if(!sysPara->status.selfCheckCnt) { LogInfo::setRunStatusText(tr("开始自检,请等待60秒...")); m_MainWidget->setReclaimOpenBtnStatus(false); m_MainWidget->setReclaimCloseBtnStatus(false); m_MainWidget->enablePrintButton(false); sysPara->devOp->mainInkCtrl(); sysPara->para.TrunOnPowerCnt++;// 20151218 开机次数加1 sysPara->saveParaToFile(); // 保存开机次数值 sysPara->status.lastProductCnt = sysPara->status.productCnt ; //这会让产品计数显示出来 m_MainWidget->updateTotalCnt(0); } if((++sysPara->status.selfCheckCnt % 100) == 0){ m_MainWidget->setRunStatus(tr("开始自检,请等待%1秒..."). arg((MAX_SELF_CHECK_CNT - sysPara->status.selfCheckCnt)/100)); } #ifdef QT_DEBUG if(sysPara->status.selfCheckCnt >= 1500) // 测试自检改为15s #else if(sysPara->status.selfCheckCnt >= MAX_SELF_CHECK_CNT) #endif { sysPara->status.selfCheckDone = 1; // 自检完成后管道恢复正常阻力,重置软启动让压力重新平稳收敛 // 不清零 u,从当前控制字开始,避免突变 u = (float)sysPara->para.gearPumpValue; m_rampDone = false; m_adjSkip = 0; m_lastPressure = 0; m_stableCount = 0; for(int i = 0; i < 10; i++) m_pressureBuf[i] = 0; m_bufIdx = 0; m_MainWidget->setReclaimOpenBtnStatus(true); m_MainWidget->setReclaimCloseBtnStatus(false); sysPara->devOp->mainInkCtrl(); sysPara->status.canRunAirPushing = true; // 自检结束发送打印设置 qInfo() << "Self check done and send print para to FPGA"; // sysPara->devOp->setHighVoltageAmplitudetoSTM32(); // sysPara->devOp->writeFpgaCalandar(0); // sysPara->devOp->writeFpgaPrintPara(true); // 自检完成后,关闭高电压,不知道为什么,有时候开机自检都有高压 sysPara->devOp->highVoltageCtrl(0); // 自检完成后,写入一遍打印设置和内容,不然好像直接开始打印不行 if(m_PrintSetting) m_PrintSetting->applyPrintSettingsToSysPara(false); m_MainWidget->SendPrintDataToFpga(0); m_MainWidget->on_m_StopBtn_clicked(); LogInfo::setRunStatusText(tr("自检完成!!!")); m_MainWidget->setRunStatus(tr("自检完成!!!")); qDebug()<<"自检完成!!!"; if(sysPara->para.Reciclar) test_flag = 1; } else { if((sysPara->status.selfCheckCnt % 200) == 0) m_MainWidget->setReclaimOpenBtnStatus(false); m_MainWidget->setReclaimCloseBtnStatus(false); } } else{ // 开机自检完成的前提下 if (!sysPara->status.airPushing || m_MainWidget->m_2sFlag) { autoControlValvePump(); } static qint32 adjDbgCnt = 0; if(pulse_100ms && ++adjDbgCnt % 50 == 0){ // 调整压力算法时用这个追踪 // qDebug()<<"[adjCond] gearPumpEnable="<para.gearPumpEnable // <<" isPumpValveControledByHand="<status.isPumpValveControledByHand // <<" ControledSwitchFlag="<tabMainWindow->setRunStatus(tr("缺少墨水,喷码机不能正常工作!")); } } /*----------------------------控制温度--------------------------------------*/ if(pulse_300ms){ autoControlHeater(); sysPara->devOp->readSyncCounterAtZero(); } sysPara->status.lostCommuFlag = lostCommuFlag; //务必放在后面 static unsigned int lastProductCnt =0; static int lastalterMode=-1; if(sysPara->para.alterPrint.enable) { sysPara->para.AlterMode=sysPara->status.AlterMode; // 电眼触发交替功能:新增这一行 if( (sysPara->para.AlterMode!=lastalterMode) || (lastProductCnt != sysPara->status.productCnt) ) { // ui->tabMainWindow->alterDataPrint (sysPara->para.AlterMode); } } else sysPara->para.AlterMode=0; lastalterMode = sysPara->para.AlterMode; lastProductCnt = sysPara->status.productCnt; // m_MainWidget->CheckStatus(pulse_300ms); // /*----------------------------------界面更新状态---------------------------------------*/ #ifdef __RFID_CARD static bool flag6 = true; unsigned int addr = m_MainInstruction->dlgInputAddr->jd.addr; if(pulse_10s && flag6){ //初始化刷卡模块 qDebug()<<"初始化刷卡模块"; LogInfo::setRunStatusText(QString("jd.addr:%1").arg(addr)); flag6 = false; if (manager_rfid) manager_rfid->initRFIDMoudle(addr, sysPara); } if(pulse_300ms){ if (manager_rfid) manager_rfid->handleCheck(addr); } #endif if(pulse_300ms){ sysPara->devOp->readCalandarDat(); //务必读一下此数据 if(sysPara->status.RandomNum>0) sysPara->devOp->Read_RanddomFromFpga(); #ifdef COUNTER1_BY_GROUP /* 分段计米 */ // cnt1GroupCheck();//分段计米 #endif //reserved QWidget *widget = m_StackedWidget->currentWidget(); static bool read_flag = false; if((widget == m_MainWidget || widget == m_LogInfo) && pulse_100ms) { m_MainWidget->updateSysStatusToUI(); m_MainWidget->updateGeneralState(m_MainWidget->alarmStatus); m_LogInfo->updateSysStatusToUI(m_MainWidget->alarmStatus); } /* else if(widget == ui->tabTriggerMode){ ui->tabTriggerMode->updateSysStatusToUI(); if(sysPara->status.fpgaVersionNum != 0){ QString FpgaVersion; if((sysPara->status.fpgaVersionNum>>12) == 8 || (sysPara->status.fpgaVersionNum>>12) == 6) FpgaVersion = "72"; else if((sysPara->status.fpgaVersionNum>>12) == 2 || (sysPara->status.fpgaVersionNum>>12) == 1){ if(sysPara->para.flagOfFastMode) FpgaVersion = "66"; else FpgaVersion = "67"; } FpgaVersion += QString("_F%1.%2.%3").arg(sysPara->status.fpgaVersionNum >> 12) .arg((sysPara->status.fpgaVersionNum>>8) & 0x0f).arg(sysPara->status.fpgaVersionNum&0xff); ui->tabTriggerMode->setBuildTime(QString(" No%1").arg(FpgaVersion)); } } */ else if(widget == m_PrintSetting) { m_PrintSetting->updateSysStatusToUI(); // if(!read_flag) // { // emit sendPicScene(ui->tabMainWindow->getPicScene()); // } read_flag = true; } else if(widget == m_SystemSetting){ m_SystemSetting->updateSysStatusToUI(); } else if(widget == m_SystemManage){ m_SystemManage->updateSysStatusToUI(); } else if(widget == m_OtherInfo){ m_OtherInfo->updateSysStatusToUI(); } // else if(widget == ui->tabNetworkManager){ // if(!sysPara->status.bLanConfigManual) // { // ui->tabNetworkManager->updateSysStatusToUI(); // } // } if(widget != m_PrintSetting) { read_flag = false; } // 20140306 static int last_lesslen_warn=0,lesslen_cnt=0; if(sysPara->status.lesslen_warn && (sysPara->para.printTriggerMode != PRINT_TRIGGER_TIME)) { if(last_lesslen_warn==0) { last_lesslen_warn =lesslen_cnt; if(lesslen_cnt<60)lesslen_cnt +=6; if(lesslen_cnt>40) sysPara->devOp->resumeFault(); if(sysPara->para.speedoverPaushPrint) { // m_MainWidget->on_pushButtonPausePrint_pressed();// 2014-03-19 // ui->tabMainWindow->setRunStatus(tr("喷印速度过快!无法喷印完全,自动暂停喷印!!!")); } else { // ui->tabMainWindow->setRunStatus(tr("喷印速度过快!无法喷印完全!!!")); } } } else { last_lesslen_warn=0;lesslen_cnt=30;} if(last_lesslen_warn) last_lesslen_warn--; } if(pulse_100ms && sysPara->status.selfCheckDone){ detectAndcontrolReclaimTank(); //控制回收槽 } /*---------------------------------处理警告--------------------------------------------*/ if(pulse_1s){ if(sysPara->para.gearPumpEnable && sysPara->status.selfCheckDone && gearPumpRunNormalFlag) { if((sysPara->status.PRESSURE < (sysPara->para.pressure -8)) || (sysPara->status.PRESSURE > (sysPara->para.pressure +8))) { // LogInfo::setRunStatusText(tr("压力波动超过设定的5个值.")); } } static bool logFlag1 = true; if(sysPara->status.statWarn & WARN_STATUS_SOLV_WARN && logFlag1){ logFlag1 = false; // LogInfo::setRunStatusText(tr("溶剂液位报警! %1").arg(sysPara->RFIDPara.solventNumber)); qDebug()<<"溶剂液位报警! "<RFIDPara.solventNumber; } #ifdef __RFID_CARD // hlp 0513 :甲方要求提示越来越频繁 // if(sysPara->status.needMaintenanceRemind){ // warningHandler(3); // } // LogInfo::setRunStatusText(tr("处理警告:%1").arg(QDateTime::currentDateTime())); handleWarnInk(); // 处理墨水警告 handleWarnSolvent(); // 处理溶剂警告 #endif static bool resumeFlag = false; if(lostCommuFlag || m_MainWidget->updatePhaseIndicatorLight() || (sysPara->status.statWarn & (WARN_STATUS_POWER_MON|WARN_STATUS_INK_WARN|WARN_STATUS_SUMP_WARN |WARN_STATUS_SOLV_WARN|WARN_STATUS_POWER_MON)) || (sysPara->status.gearPumpRunStopFlag && pushButtonStartFlag) ||sysPara->status.lastHighVoltageFault) { sysPara->status.beeperOnFlag = true; if(sysPara->status.gearPumpRunStopFlag && pushButtonStartFlag) { m_MainWidget->setRunStatus(tr("压力泄漏或压力传感器故障!")); } if(!resumeFlag) { resumeFlag = true; pulse_4s = 0; if(!sysPara->status.lastHighVoltageFault) { m_MainWidget->onLabelFaultRusumePressed(); } } } else { sysPara->status.beeperOnFlag = false; sysPara->devOp->controlBeeper(false); if(pulse_4s >= 20) { pulse_4s = 0; resumeFlag = false; } } if(sysPara->status.beeperOnFlag){ //报警会时有时无 sysPara->devOp->controlBeeper(!sysPara->devOp->isBeeperEnable()); } if((sysPara->status.statWarn & (WARN_STATUS_POWER_MON)) ||sysPara->status.lastwarmInkPump||sysPara->status.lastwarmInkPump||sysPara->status.mainInkPumpError ||sysPara->status.compressPumpError||sysPara->status.lastPhaseFault||sysPara->status.lastRecycleWarn||sysPara->status.lastHighVoltageFault) { //2013-12-12故障报警灯 杨 sysPara->status.RedLightOnFlag = true; } else { sysPara->status.RedLightOnFlag = false; sysPara->devOp->controlRedLight(false); //sysPara->devOp->controlRedLight(true); } if(sysPara->status.RedLightOnFlag){ //报警会时有时无 sysPara->devOp->controlRedLight(!sysPara->devOp->isRedLightEnable()); } if((sysPara->status.statWarn & (WARN_STATUS_INK_WARN|WARN_STATUS_SOLV_WARN |WARN_STATUS_RECYCLE_FAULT|WARN_STATUS_SUMP_WARN)) && !sysPara->status.RedLightOnFlag){ //if(!sysPara->status.RedLightOnFlag){ sysPara->status.YellowLightOnFlag = true; } else { sysPara->status.YellowLightOnFlag = false; sysPara->devOp->controlYellowLight(false); //sysPara->devOp->controlYellowLight(true); } if(sysPara->status.YellowLightOnFlag){ //报警会时有时无 sysPara->devOp->controlYellowLight(!sysPara->devOp->isYellowLightEnable()); } if(sysPara->status.waitHightVolOff>0){ sysPara->status.waitHightVolOff--; if(sysPara->status.waitHightVolOff==0){ sysPara->devOp->highVoltageCtrl(0); m_MainWidget->setRunStatus(tr("停止打印,自动关闭高压.")); } } }// 1s #ifdef WARNING static int pre_pressed=0,pre_hvcurrent=0,press_err_cnt=0; if(pulse_1s) { if((pre_pressed > sysPara->status.PRESSURE+70)) { if(++press_err_cnt>3) { // LogInfo::setRunStatusText(tr("压力异常:上次压力值%1,当前压力值%2").arg(pre_pressed).arg(sysPara->status.PRESSURE)); } } else { press_err_cnt = 0; } pre_pressed = sysPara->status.PRESSURE; } if(pulse_100ms) { if(pre_hvcurrent>150 && ( sysPara->status.HV_DETOUT> pre_hvcurrent+20) && (sysPara->status.waitHightVolOn==8 || sysPara->status.waitHightVolOff==1) && sysPara->status.isPrinting ) pre_hvcurrent = sysPara->status.HV_DETOUT; if(sysPara->status.waitHightVolOn<8)sysPara->status.waitHightVolOn++; if(sysPara->status.isPrinting==0) sysPara->status.waitHightVolOn=0; } #endif if(sysPara->devOp->color_flag ==3){ sysPara->devOp->color_flag = 0; pulse_30s = 0; } else if(pulse_1s && sysPara->para.gearPumpEnable && sysPara->status.selfCheckDone && (!sysPara->status.statWarn) && !sysPara->status.powerOffAppending){ if((!sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed <= 2000) ||(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed <= sysPara->para.gearPumpSpeedAlarm)) { pulse_30s = 0; } else{ pulse_30s++; if(pulse_30s >= 30){ if((sysPara->status.gearPumpRunSpeed >= 2500)||(sysPara->devOp->color_flag == 2) ||(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed > sysPara->para.gearPumpSpeedAlarm)) { sysPara->status.flagOfSpeedAlarm = true; sysPara->devOp->color_flag = 2; if(pulse_30s % 500 == 0){ // LogInfo::setRunStatusText(tr("齿轮泵转速过高,请立即停机并联系供应商!")); qDebug()<<"齿轮泵转速过高,请立即停机并联系供应商!"; } // ui->tabMainWindow->setRunStatus(tr("齿轮泵转速过高,请立即停机并联系供应商!")); sysPara->devOp->controlRedLight(true); if(sysPara->status.isPrinting) m_MainWidget->on_m_StopBtn_clicked(); } else{ sysPara->devOp->color_flag = 1; if(pulse_30s % 500 == 0){ // LogInfo::setRunStatusText(tr("齿轮泵转速过高,请清理过滤器或者检查是否泄露!")); qDebug()<<"齿轮泵转速过高,请清理过滤器或者检查是否泄露!"; } // ui->tabMainWindow->setRunStatus(tr("齿轮泵转速过高,请清理过滤器或者检查是否泄露!")); sysPara->devOp->controlYellowLight(true); } } if(pulse_30s % 10 == 0) qDebug()<<"粘度: "<status.viscosity); } } else if(sysPara->status.statWarn & 0xFE){ sysPara->devOp->color_flag = 3; pulse_30s = 0; } } //测试代码,发布模式自动忽略 } // 以下槽函数逻辑完全不变 void InkJetPrinter::getTestPrintWidgetButtonClickedSlot(int index) { switch (index) { case 201: { m_StackedWidget->setCurrentWidget(m_BarCodeDlg); break; } case 202: { m_StackedWidget->setCurrentWidget(m_QRCodeDlg); break; } case 9: { m_PrintSetting->updateModelToUI(); m_StackedWidget->setCurrentWidget(m_PrintSetting); break; } case 10: { m_StackedWidget->setCurrentWidget(m_FontSetWidget); break; } case 16: { // 已经转由 @see InkJetPrinter::openDatetimeEditor 处理 break; } case 5: { // m_StackedWidget->setCurrentWidget(m_CounterVarSet); // 转由 @see InkJetPrinter::slt_editCounter 处理 break; } case 20: { m_StackedWidget->setCurrentWidget(m_MainWidget); ui.label_currEditFile->setText(""); break; } default: break; } } void InkJetPrinter::openDatetimeEditor(DateItemModel dateModel, TextItemModel textItemModel) { m_DateVarSet->initUI(); m_DateVarSet->initReplaceValue(); m_DateVarSet->setTextItemModel(textItemModel); m_DateVarSet->setDateModel(dateModel); m_StackedWidget->setCurrentWidget(m_DateVarSet); } void InkJetPrinter::slt_updatePrintContent(const QString &filename) { loadWorkFileAndPreparePrint(filename); } void InkJetPrinter::getFontSetWidgetButtonClickedSlot(int index) { switch (index) { case 1: { m_StackedWidget->setCurrentWidget(m_TestPrintWidget); break; } default: break; } } void InkJetPrinter::getMainWidgetButtonClickedSlot(int index) { switch (index) { case 1: { // 编辑当前文件 m_TestPrintWidget->openWorkFile(sysPara->para.lastOpenedFileName); QFileInfo fileInfo(sysPara->para.lastOpenedFileName); ui.label_currEditFile->setText(QString("E: %1").arg(fileInfo.baseName())); m_StackedWidget->setCurrentWidget(m_TestPrintWidget); break; } case 2: // 调入文件喷印 m_dlgFileOperation->setWindowModality(Qt::WindowModal); m_dlgFileOperation->refreshListView(SCENE); m_dlgFileOperation->show(); break; case 3: close(); break; case 4: m_StackedWidget->setCurrentWidget(m_MainInstruction); break; case 5: m_StackedWidget->setCurrentWidget(m_LogInfo); break; default: break; } } void InkJetPrinter::getPrintSettingButtonClickedSlot(int index){ if (m_isDefaultPrintSettingMode) { exitDefaultPrintSettingMode(); m_StackedWidget->setCurrentWidget(m_MainInstruction); // 修改完默认设置后,回到MainInstruction return; } switch (index) { case 1: case 2: { m_StackedWidget->setCurrentWidget(m_TestPrintWidget); break; } default: break; } } void InkJetPrinter::enterDefaultPrintSettingMode() { m_savedPrintSettingModel = m_PrintSetting->model(); m_PrintSetting->setDefaultSettingMode(true); m_PrintSetting->setModel(PrintSettingModel::defPrintSettingModel()); m_isDefaultPrintSettingMode = true; m_StackedWidget->setCurrentWidget(m_PrintSetting); } void InkJetPrinter::exitDefaultPrintSettingMode() { m_PrintSetting->setModel(m_savedPrintSettingModel); m_PrintSetting->setDefaultSettingMode(false); m_isDefaultPrintSettingMode = false; } void InkJetPrinter::getMainInstructWidgetButtonClickedSlot(int index) { switch (index) { case 1: { m_StackedWidget->setCurrentWidget(m_MainWidget); break; } case 2: { m_StackedWidget->setCurrentWidget(m_SystemManage); break; } case 3: { m_SystemSetting->updateSysParaToUI(); m_StackedWidget->setCurrentWidget(m_SystemSetting); break; } case 4: { m_StackedWidget->setCurrentWidget(m_OtherInfo); break; } case 5: { m_StackedWidget->setCurrentWidget(m_SystemUpdate); break; } case 6: { enterDefaultPrintSettingMode(); break; } default: break; } } void InkJetPrinter::getSystemManageWidgetButtonClickSlot(int index){ switch (index) { case 1: { m_StackedWidget->setCurrentWidget(m_MainInstruction); break; } default: break; } } void InkJetPrinter::getSystemUpdateWidgetButtonClickSlot(int index){ switch (index) { case 1: { m_StackedWidget->setCurrentWidget(m_MainInstruction); break; } break; default: break; } } void InkJetPrinter::getSystemSettingWidgetButtonClickSlot(int index){ switch (index) { case 1: case 2: { m_StackedWidget->setCurrentWidget(m_MainInstruction); break; } default: break; } } void InkJetPrinter::getOtherInfoWidgetButtonClickSlot(int index){ switch (index) { case 1: case 2: { m_StackedWidget->setCurrentWidget(m_MainInstruction); break; } default: break; } } void InkJetPrinter::getLogInfoWidgetButtonClickSlot(int index){ switch (index) { case 1: case 2: case 3: case 4: { m_StackedWidget->setCurrentWidget(m_MainWidget); break; } default: break; } } void InkJetPrinter::getDateSetWidgetButtonClickSlot(int index){ switch (index) { case 1: { m_StackedWidget->setCurrentWidget(m_TestPrintWidget); // m_TestPrintWidget->onEditItemVarDone(); DateItemModel model = m_DateVarSet->dateModel(); const auto textModel = m_DateVarSet->textItemModeL(); qInfo() << "A new datetime pattern: " << model.datetimePattern; qInfo() << "Text model: " << TextItemModel::toString(textModel); m_TestPrintWidget->addDateTimeItem(model, textModel); break; } case 2: { m_StackedWidget->setCurrentWidget(m_TestPrintWidget); break; } case 3: { break; } default: break; } } void InkJetPrinter::getCounterVarSetWidgetButtonClickSlot(int index){ switch (index) { case 1: { CounterViewModel vm = m_CounterVarSet->getCounterConfig(); m_TestPrintWidget->addCounterItem(vm); m_StackedWidget->setCurrentWidget(m_TestPrintWidget); break; } case 2: { m_StackedWidget->setCurrentWidget(m_TestPrintWidget); break; } case 3: { break; } default: break; } } void InkJetPrinter::slt_counterVarUpdate() { // m_StackedWidget->setCurrentWidget(m_TestPrintWidget); } void InkJetPrinter::showScheduleShiftsEditor(QVector schedules, TextItemModel txtModel) { m_StackedWidget->setCurrentWidget(m_scheduleShiftsEditor); m_scheduleShiftsEditor->setItemModel(schedules, txtModel); } void InkJetPrinter::onScheduleShiftsEditDone() { m_StackedWidget->setCurrentWidget(m_TestPrintWidget); m_TestPrintWidget->addScheduleShiftsItem(m_scheduleShiftsEditor->scheduleModel(), m_scheduleShiftsEditor->textItemModel()); } bool InkJetPrinter::eventFilter(QObject *watched, QEvent *event) { // if(sysPara->status.flagOfKeyBoardType) // return QTabWidget::eventFilter(watched,event); //qDebug()<<"eventFilter"; QSpinBox *qsb=dynamic_cast(watched); QLineEdit *qle=dynamic_cast(watched); QTextEdit *qte=dynamic_cast(watched); QWidget *widget = qobject_cast(watched); switch (event->type()){ case QEvent::FocusIn: if(qsb&&!qsb->isReadOnly()||qle&&!qle->isReadOnly()||qte&&!qte->isReadOnly() && watched->objectName() != "inputPreviewBox") myInputMethod->updateHandler(1); break; case QEvent::FocusOut: if(watched->objectName() != "inputPreviewBox") myInputMethod->updateHandler(2); break; case QEvent::MouseButtonPress: if(widget && !qsb && !qle && !qte && !myInputMethod->shouldIgnoreHideForWidget(widget)) myInputMethod->clearCurrentFocusAndHide(); break; } return QWidget::eventFilter(watched,event); } /*************************FPGA通过串口读取状态赋值给status-start******************************************/ void InkJetPrinter::saveFPGAVersionNum(unsigned int data){ sysPara->status.fpgaVersionNum=data; } unsigned char statWarnTempData=0; void InkJetPrinter::saveFPGAStatus(unsigned char *data){ quint16 len=data[5]; len=len<<8; len+=data[6]; unsigned char *target= ((unsigned char *)&sysPara->status); for(int i=0;istatus.dummy != sysPara->status.isPrinting && sysPara->status.selfCheckDone){ sysPara->status.isPrinting = sysPara->status.dummy; m_MainWidget->updatePrintDisplayLabel(); } } void InkJetPrinter::saveFPGAPhaseDetectHighTm(unsigned char *data){ quint16 len=data[5]; len=len<<8; len+=data[6]; unsigned char *target= ((unsigned char *)&sysPara->status.phaseDetectHighTm); for(int i=0;istatus.calandar_and_dat); for(int i=0;istatus.calandar_and_dat.cnt1CurrValue, 16); bool ok; // sysPara->para.cnt1CurrValue = hexStr.toUInt(&ok, 10); hexStr = QString::number(sysPara->status.calandar_and_dat.cnt2CurrValue, 16); // sysPara->para.cnt2CurrValue = hexStr.toUInt(&ok, 10); } void InkJetPrinter::saveFPGACnt3CurrValue(unsigned char *data){ quint16 len=data[5]; len=len<<8; len+=data[6]; unsigned char *target= ((unsigned char *)&sysPara->status.Status_Counter3.cnt3CurrValue); for(int i=0;istatus.XXXDay); for(int i=0;idevOp->stopSendDataFPGA = true; else sysPara->devOp->stopSendDataFPGA = false; } void InkJetPrinter::stopSendSTM32Data(bool flag){ if(flag) sysPara->devOp->stopSendDataSTM32 = true; else sysPara->devOp->stopSendDataSTM32 = false; } /*************************FPGA通过串口读取状态赋值给status-end******************************************/ //------------------------------------------------------------------------------------------------------------------------------------------ /*************************STM32通过串口读取状态赋值给status-start******************************************/ void InkJetPrinter::saveSTM32Status(unsigned char *data){ unsigned char *target= ((unsigned char *)&sysPara->status)+0x44; int len = data[3]; for(int i=0;istatus.reclaimTankstatus); // emit showMotorIsen(sysPara->status.MOTOR_ISEN,sysPara->status.AD_FIXED); } void InkJetPrinter::saveGearPumpVal(unsigned char *data){ unsigned char *target= ((unsigned char *)&sysPara->para.gearPumpValue); for(int i=0;ipara.gearPumpValue > 0) return; unsigned char *target= ((unsigned char *)&PulseCnt); for(int i=0;istatus.stm32Verion); for(int i=0;istatus.stm32Verion>>16)&0xFF) .arg((sysPara->status.stm32Verion>>8) & 0xFF).arg(sysPara->status.stm32Verion&0xFF); qDebug()<<"STM32Ver:"<status.stm32Time = true; } QString Year = QString::number(datatime[0])+QString::number(datatime[1]); QString Month = QString("%1").arg(datatime[2], 2, 10, QChar('0')); QString Day = QString("%1").arg(datatime[3], 2, 10, QChar('0')); QString Week = QString::number(datatime[4]); QString Hour = QString("%1").arg(datatime[5], 2, 10, QChar('0')); QString Minute = QString("%1").arg(datatime[6], 2, 10, QChar('0')); QString Second = QString("%1").arg(datatime[7], 2, 10, QChar('0')); QString date = Year+"-"+Month+"-"+Day+" "+Hour+":"+Minute+":"+Second; qDebug()<PowerOnSetTime(date); } /*************************STM32通过串口读取状态赋值给status-end******************************************/ void InkJetPrinter::closedSerial(){ if(m_serialThreadFPGA->isRunning()){ m_serialThreadFPGA->quit(); m_serialThreadFPGA->wait(); } if(m_serialThreadSTM32->isRunning()){ m_serialThreadSTM32->quit(); m_serialThreadSTM32->wait(); } if(serialFPGA) delete serialFPGA; if(serialSTM32) delete serialSTM32; } void InkJetPrinter::closeSerialFPGA(){ if(m_serialThreadFPGA->isRunning()){ m_serialThreadFPGA->requestInterruption(); m_serialThreadFPGA->quit(); m_serialThreadFPGA->wait(); } if(serialFPGA){ delete serialFPGA; serialFPGA = nullptr; } } void InkJetPrinter::closeSerialSTM32(){ if(m_serialThreadSTM32->isRunning()){ LogInfo::setRunStatusText("Closing STM32 serial port and exit thread..."); m_serialThreadSTM32->requestInterruption(); m_serialThreadSTM32->quit(); m_serialThreadSTM32->wait(); } if(serialSTM32){ delete serialSTM32; serialSTM32 = nullptr; } } void InkJetPrinter::restartSerialPort(){ closeSerialFPGA(); closeSerialSTM32(); initSerialPorts(); } void InkJetPrinter::initSerialPorts() { serialFPGA = new Serial("/dev/ttyAS5"); connect(m_serialThreadFPGA, &QThread::started, serialFPGA, &Serial::startInitSlot); serialFPGA->moveToThread(m_serialThreadFPGA); connect(serialFPGA,SIGNAL(sendQueueData(int,int,unsigned char*,int,int)),sysPara->devOp,SLOT(resendFPGADate(int,int,unsigned char*,int,int))); connect(serialFPGA,SIGNAL(resendFPGAData(int,int,unsigned char*,int,int)),sysPara->devOp,SLOT(resendFPGADate(int,int,unsigned char*,int,int))); connect(sysPara->devOp,SIGNAL(sendSerialDataToFPGA(int,int,unsigned char*,int,int)),serialFPGA,SLOT(sendSerialData(int,int,unsigned char*,int,int)),Qt::QueuedConnection); connect(serialFPGA,SIGNAL(getFPGAVersion(uint)),this,SLOT(saveFPGAVersionNum(uint))); connect(serialFPGA,SIGNAL(stopSendData(bool)),this,SLOT(stopSendFPGAData(bool))); connect(serialFPGA,SIGNAL(getFPGAPhaseDetectHighTm(unsigned char*)),this,SLOT(saveFPGAPhaseDetectHighTm(unsigned char*))); connect(serialFPGA,SIGNAL(getFPGAStatus(unsigned char*)),this,SLOT(saveFPGAStatus(unsigned char*))); connect(serialFPGA,SIGNAL(getFPGACalandarAndDat(unsigned char*)),this,SLOT(saveFPGACalandarAndDat(unsigned char*))); connect(serialFPGA,SIGNAL(getFPGACnt3CurrValue(unsigned char*)),this,SLOT(saveFPGACnt3CurrValue(unsigned char*))); connect(serialFPGA,SIGNAL(getFPGAXXXDay(unsigned char*)),this,SLOT(saveFPGAXXXDay(unsigned char*))); connect(serialFPGA,SIGNAL(queueSizeFPGA(int)),this,SLOT(showFPGAqueuesize(int))); connect(serialFPGA,SIGNAL(queueFPGASizeSIG(int)),this,SLOT(showqueueFPGAsize(int))); connect(serialFPGA, &Serial::FPGABuildDat, this, [this](int buildTime){ sysPara->status.build_dat.builTime = quint16(buildTime); qDebug() << "FPGA build time: " << buildTime; LogInfo::setRunStatusText(QString("FPGA build time: %1").arg(buildTime)); }); serialSTM32 = new Serial("/dev/ttyAS2"); connect(m_serialThreadSTM32, &QThread::started, serialSTM32, &Serial::startInitSlot); serialSTM32->moveToThread(m_serialThreadSTM32); connect(serialSTM32,SIGNAL(sendQueueData(int,int,unsigned char*,int,int)),sysPara->devOp,SLOT(resendSTM32Date(int,int,unsigned char*,int,int))); connect(sysPara->devOp,SIGNAL(sendSerialDataToSTM32(int,int,unsigned char*,int,int)),serialSTM32,SLOT(sendSerialData(int,int,unsigned char*,int,int))); connect(serialSTM32,SIGNAL(getSTM32Status(unsigned char*)),this,SLOT(saveSTM32Status(unsigned char*))); connect(serialSTM32,SIGNAL(getGearPumpVal(unsigned char*)),this,SLOT(saveGearPumpVal(unsigned char*))); connect(serialSTM32,SIGNAL(getPulseCnt(unsigned char*)),this,SLOT(savePulseCntVal(unsigned char*))); connect(serialSTM32,SIGNAL(getSTM32Version(unsigned char*)),this,SLOT(saveSTM32Version(unsigned char*))); connect(serialSTM32,SIGNAL(getSTM32Time(unsigned char*)),this,SLOT(saveSTM32Time(unsigned char*))); connect(serialSTM32,SIGNAL(stopSendData(bool)),this,SLOT(stopSendSTM32Data(bool))); connect(serialSTM32,SIGNAL(powerOffReady()),m_MainWidget,SLOT(powerOffConfirmed())); connect(serialSTM32,SIGNAL(queueSizeSTM32(int)),this,SLOT(showSTM32queuesize(int))); connect(serialSTM32, &Serial::STM32Connected, this, [this](bool ok, QString errorMsg){ if(ok){ LogInfo::setRunStatusText("Connected to STM32 serial port"); } else{ LogInfo::setRunStatusText("STM32 serial port connection failed: " + errorMsg); } }); flagOfSerialThreadStratEn = true; } void InkJetPrinter::showFPGAqueuesize(int size){ sysPara->status.sizeFPGA = size; } void InkJetPrinter::showSTM32queuesize(int size){ sysPara->status.sizeSTM32 = size; } void InkJetPrinter::showqueueFPGAsize(int size){ sysPara->status.sizequeueFPGA = size; } void InkJetPrinter::autoControlValvePump(void) { if(sysPara){ if(!sysPara->status.isPumpValveControledByHand){ /*---------------------------------供墨阀--------------------------------------------*/ bool enableFlag = ((sysPara->status.statWarn & WARN_STATUS_INK_SWINT) || (sysPara->status.lastRecycleWarn && sysPara->para.RecycleWarnAction) // 2017.8.15版本回收故障关供墨阀问题 || ( sysPara->status.HVFaultCloseEn ) //高压故障关闭墨线 )?false:true; //墨线开关 if(enableFlag != sysPara->devOp->isInkValveOpen()){ if(enableFlag == false) { //关闭供墨阀的顺序 先开循环阀后关闭供墨阀间 if (sysPara->status.cycleValveOpenCntAfterSWintOff == 0) { sysPara->status.cycleValveOpenCntAfterSWintOff = MAX_CYCLEVALVE_OPEN_TIME_AFTER_SWITN_OFF; } if (sysPara->status.cycleValveOpenCntAfterSWintOff < 60) { //在准备关闭循环阀的时候关闭供墨阀 sysPara->devOp->controlInkValve(enableFlag); //关供墨 sysPara->devOp->controlInkValvePWM(enableFlag); //关供墨 } } else { //开供墨阀 if(!sysPara->devOp->isReclaimPumpOpen()) //开供墨阀之前要判断回收泵有没有开,没开就提前打开 { sysPara->devOp->controlReclaimPump(true, false); // 回收泵开 } if(!m_MainWidget->m_2sFlag) { sysPara->devOp->controlInkValve(enableFlag); sysPara->devOp->controlInkValvePWM(enableFlag); } } } /*----------------------------------循环阀-------------------------------------------*/ if(!sysPara->status.selfCheckDone || (sysPara->status.needPowerOffTimerout && sysPara->para.gearPumpEnable)){ // if(!sysPara->devOp->isCycleValveOpen()){ //循环阀 //定时开机循环时隔膜泵不开关循环阀 // sysPara->devOp->controlCycleValve(true); // } cycleValveRunForSelfCheck(); if(sysPara->status.needPowerOffTimerout) { if(sysPara->devOp->isMixValveOpen()) { // sysPara->devOp->controlMixValve(false); } } } else { if(sysPara->status.cycleValveOpenCntAfterSWintOff){ // 开循环阀 if(!sysPara->devOp->isCycleValveOpen()){ sysPara->devOp->controlCycleValve(true); } sysPara->status.cycleValveOpenCntAfterSWintOff --; } else if(sysPara->devOp->isCycleValveOpen()){ // 关循环阀 sysPara->devOp->controlCycleValve(false); } } /*----------------------------------泄压阀-------------------------------------------*/ //===================================================================================================== if(( sysPara->status.releaseValveOpenApending || sysPara->status.pressureOverFlowCnt > 2 ) //防止干扰和误动作 && !sysPara->status.releaseValveDelayCnt) { if(!sysPara->devOp->isReleaseValveOpen()) { //泄压阀 sysPara->devOp->controlReleaseValve(true); } sysPara->status.releaseValveDelayCnt = MAX_RELEASE_VALVE_DELAY_CNT; sysPara->status.releaseValveOpenApending = true; } else { if(sysPara->devOp->isReleaseValveOpen()) { // //sysPara->devOp->controlReleaseValve(false); } if(sysPara->status.releaseValveDelayCnt) sysPara->status.releaseValveDelayCnt --; if(sysPara->status.PRESSURE < sysPara->para.pressure) { sysPara->status.releaseValveOpenApending = false; if(sysPara->devOp->isReleaseValveOpen()){ sysPara->devOp->controlReleaseValve(false); } } } /*-----------------------------------主墨泵------------------------------------------*/ // if(sysPara->status.SEPTAL_POSITION < (sysPara->para.septalPostion - DIFF_SEPTAL_POSITION)) // sysPara->status.septalPositionOverFlowCnt ++; // else // sysPara->status.septalPositionOverFlowCnt = 0; if(sysPara->status.septalPositionOverFlowCnt > 2 && !sysPara->status.mainInkPumpError){ //主墨泵 if(!sysPara->devOp->isMainInkPumpOpen()){ sysPara->devOp->controlMainInkPump(true); sysPara->status.mainInkPumpRunTmCnt = 0; } else if(sysPara->status.selfCheckDone){ if(sysPara->status.mainInkPumpRunTmCnt < MAX_MAIN_INK_PUMP_RUN_TIME){ // sysPara->status.mainInkPumpRunTmCnt ++; } else { if(!sysPara->para.gearPumpEnable) { sysPara->status.mainInkPumpError = true; sysPara->devOp->controlMainInkPump(false); // LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!主墨泵故障")); // ui->tabMainWindow->setRunStatus(tr("主墨泵故障!!!")); } } } } else if(sysPara->status.SEPTAL_POSITION > sysPara->para.septalPostion){ if(sysPara->devOp->isMainInkPumpOpen()) sysPara->devOp->controlMainInkPump(false); } /*-----------------------------------压缩机------------------------------------------*/ /*reserved if((sysPara->para.pressure - sysPara->status.PRESSURE > MAX_PRESSURE_DIFF) && !sysPara->status.compressPumpError){ //压缩机 if(!sysPara->devOp->isCompressPumpOpen()){ sysPara->devOp->controlCompressPump(true); sysPara->status.compressPumpRunTmCnt = 0; } else if(sysPara->status.selfCheckDone){ if(sysPara->status.compressPumpRunTmCnt < MAX_COMPRESS_PUMP_RUN_TIME){ //如果长时间开压缩机,考虑设备故障 sysPara->status.compressPumpRunTmCnt ++; } else { sysPara->status.compressPumpError = true; sysPara->devOp->controlCompressPump(false); if(!sysPara->para.gearPumpEnable) { // LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!压缩机故障")); // ui->tabMainWindow->setRunStatus(tr("压缩机故障!!!")); } } } } else if(sysPara->para.pressure <= sysPara->status.PRESSURE){ //压力到达预期的压力 if(sysPara->devOp->isCompressPumpOpen()) sysPara->devOp->controlCompressPump(false); }*/ /*------------------------------------粘度泵,混合阀-----------------------------------------*/ /*-----------------------------每30s打开一次粘度泵以及相关处理--------------------------------------*/ static bool hasDetectedBellow = false; // 检测到下位灯 static bool hasDetectedTop = false; // 检测到上位灯 static int viscosity_low = 0; //统计粘度连续偏低10%次数 static unsigned char Mixing_valve_open = 0; //统计粘度连续偏高5%次数 static unsigned char viscosity_faulty_num = 0; //统计粘度连续偏高13%次数 static bool flag = 0; if(sysPara->status.cycleValveOpenCntAfterSWintOff) { //关闭墨线的时候要提前开粘度泵 sysPara->status.viscosityDelayCnt = sysPara->para.viscosityPumpInterval*100 + 100; } ++sysPara->status.viscosityDelayCnt; int mixer_open_threshold = (105*sysPara->para.viscosity)/100; int viscosity_faulty_threshold =(113*sysPara->para.viscosity)/100; if(sysPara->status.viscosityDelayCnt >= sysPara->para.viscosityPumpInterval*100 && flag == 0) { flag=1; if (!sysPara->devOp->isViscosityPumpOpen()) { sysPara->devOp->controlViscosityPump(true); viscosity_timer->start(10000); qDebug()<<"粘度: "<status.viscosity); } if((sysPara->status.viscosity >= 90*sysPara->para.viscosity/100) && (sysPara->status.viscosity <= mixer_open_threshold)) { sysPara->status.viscosityFault = 0; viscosity_low=0; Mixing_valve_open = 0; viscosity_faulty_num = 0; } if(sysPara->status.viscosity < 90*sysPara->para.viscosity/100) { viscosity_low++; viscosity_faulty_num = 0; Mixing_valve_open = 0; } if(sysPara->status.viscosity > mixer_open_threshold && sysPara->status.viscosity <= viscosity_faulty_threshold) { Mixing_valve_open++; viscosity_low = 0; viscosity_faulty_num = 0; } if(sysPara->status.viscosity > viscosity_faulty_threshold){ Mixing_valve_open++; viscosity_faulty_num++; viscosity_low = 0; } if((!sysPara->devOp->isMixValveOpen()) && (((Mixing_valve_open > 1) && (!sysPara->para.gearPumpEnable)) || ((Mixing_valve_open > 4) && sysPara->para.gearPumpEnable))) { // sysPara->devOp->controlMixValve(true); Mixing_valve_open = 0; // LogInfo::setRunStatusText(tr("添加溶剂:")+QString::number(sysPara->status.viscosity)); qDebug()<<"添加溶剂"; } if(viscosity_low >= 60) { // LogInfo::setRunStatusText(tr("警告!!!!!!!!!!!粘度值偏低")+QString::number(sysPara->status.viscosity)); qDebug()<<"粘度值偏低"; sysPara->status.viscosityFault = 2; if(sysPara->devOp->isMixValveOpen()) { sysPara->devOp->controlMixValve(false); } } if(viscosity_faulty_num >= 5) { // LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!粘度偏大故障")+QString::number(sysPara->status.viscosity)); qDebug()<<"粘度偏大故障"; sysPara->status.viscosityFault = 1; } } if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+120)) && flag==1) { if(sysPara->devOp->isMixValveOpen()) { sysPara->devOp->controlMixValve(false); } } if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+130)) && flag==1) { if (sysPara->devOp->isViscosityPumpOpen()) { sysPara->devOp->controlViscosityPump(false); } sysPara->status.viscosityDelayCnt = 0; flag=0; } if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY){ //上位灯检测标志位 viscosity_timer->stop(); } if(sysPara->status.viscosityDelayCnt < sysPara->para.viscosityPumpInterval*100) { static int detectBelow = 0; if (++detectBelow%400 == 0) { if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY) { if(sysPara->status.rWarnViscoReady>=15){ sysPara->status.viscosityFault = 1; sysPara->status.viscosity=0; if(!firstTime) qDebug()<<"错误!粘度计下位灯故障."+QString::number(sysPara->status.viscosity); // LogInfo::setRunStatusText(tr("错误!粘度计下位灯故障.")+QString::number(sysPara->status.viscosity)); hasDetectedBellow = true; } else sysPara->status.rWarnViscoReady++; } else { sysPara->status.rWarnViscoReady = 0; sysPara->status.viscosityFault = 0; } } } if(hasDetectedBellow && hasDetectedTop) { if(sysPara->devOp->isMixValveOpen()) { // sysPara->devOp->controlMixValve(false); //如果检测不到上下位灯就关掉混合阀 } } if(sysPara->status.viscosityFault==0) { hasDetectedBellow = false; hasDetectedTop = false; } // } /*-----------------------------------回收泵------------------------------------------*/ if(!sysPara->status.autoCtlReclaimAfterSWintOff) { if(!sysPara->devOp->isReclaimPumpOpen() ){ //回收泵 // ui->tabMainWindow->setRunStatus(tr("全速回收泵!!!")); sysPara->status.reclaimPumpFullSpeedCnt = 0; sysPara->devOp->controlReclaimPump(true,true); //先全速,后降速 } else if(sysPara->status.reclaimPumpFullSpeedCnt <= RECLAIM_PUMP_FULL_SPEED_CNT){ sysPara->status.reclaimPumpFullSpeedCnt ++; if(sysPara->status.reclaimPumpFullSpeedCnt == RECLAIM_PUMP_FULL_SPEED_CNT){ //降速 // ui->tabMainWindow->setRunStatus(tr("降速回收泵!!!")); sysPara->devOp->controlReclaimPump(true,false); } } } /*-----------------------------------------------------------------------------*/ } } } //在开机自检过程中交替打开和关闭循环阀 void InkJetPrinter::cycleValveRunForSelfCheck(){ static int cycleValveOpenCnt = 0; if (++cycleValveOpenCnt%300 > 150) { if(!sysPara->devOp->isCycleValveOpen()){ //循环阀 开 sysPara->devOp->controlCycleValve(true); } } else { if(sysPara->devOp->isCycleValveOpen()){ //循环阀 关 sysPara->devOp->controlCycleValve(false); } } } void InkJetPrinter::autoControlHeater(){ //100ms static int tempDly=1830; if(sysPara->para.heatTime == 0) sysPara->para.heatTime = 5; int maxHeatTime = sysPara->para.heatTime * 600; if(sysPara->para.flagOfContinueHeat) maxHeatTime = 60* 600; if(tempDly) tempDly--; if(tempDly>=1800) { if(tempDly==1800) { sysPara->status.indoorTemperature = sysPara->status.TEMP_ADIN/4; sysPara->devOp->pumpValveCtrl(1); // if(sysPara->status.indoorTemperature-35>0) // ui->tabSystemSetting->updateViscosityAdjust((sysPara->status.indoorTemperature-35)); // else // ui->tabSystemSetting->updateViscosityAdjust(0); } return; } if(sysPara->status.TEMP_ADIN/4 < sysPara->para.temperature && sysPara->status.heaterONTimeCnt < MAX_HEATER_TIME){ if(tempDly==0) sysPara->status.heaterONTimeCnt ++; sysPara->devOp->controlHeater(true); if(sysPara->status.heaterONTimeCnt == maxHeatTime) { if(sysPara->status.TEMP_ADIN/4 < (sysPara->para.temperature - 2)){ // LogInfo::setRunStatusText(tr("警告:加热器长时间无法达到预期温度,故障或设置错误!")); // ui->tabMainWindow->setRunStatus("加热器长时间无法达到预期温度,故障或设置错误!");//20150105 no check sysPara->devOp->controlHeater(false); } else sysPara->status.heaterONTimeCnt = 0; } } else if(sysPara->status.TEMP_ADIN/4 >= (sysPara->para.temperature + 2)){ if(sysPara->status.heaterONTimeCnt < maxHeatTime) { sysPara->status.heaterONTimeCnt = 0; } // if(sysPara->devOp->isHearterEnable()) sysPara->devOp->controlHeater(false); } } /* * * 控制回收槽 * * */ void InkJetPrinter::detectAndcontrolReclaimTank(){ sysPara->status.currReclaimTankPos =10*sysPara->status.curr_reclaimTankTime; sysPara->status.reclaimTankBlockedAppending =0; if(sysPara->status.reclaimTankstatus == 0x10) //7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { LogInfo::setRunStatusText(tr("电机故障")); m_MainWidget->setRunStatus(tr("电机故障")); if(sysPara->devOp->isReclaimTankCloseEnable()) { sysPara->devOp->controlReclaimTankClose(false); } else { if(sysPara->devOp->isReclaimTankOpenEnable()) sysPara->devOp->controlReclaimTankOpen(false); } m_MainWidget->stopFlashReclaimOpenBtn(); } else if(sysPara->status.reclaimTankstatus == 5 )//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { if(sysPara->devOp->isReclaimTankOpenEnable()) sysPara->devOp->controlReclaimTankOpen(false); //到头,关闭 sysPara->status.reclainTankReachEnd = true; m_MainWidget->setRunStatus(tr("回收槽到头")); m_MainWidget->setReclaimStatus(true, 100); m_MainWidget->enablePrintButton(true); //仅仅在此时能使能打印按钮 // sysPara->devOp->highVoltageCtrl(1); m_MainWidget->stopFlashReclaimOpenBtn(); // emit reclaimTankOpenDone(); /*回收槽开关时间校正*/ sysPara->para.reclaimTankTime =( sysPara->status.currReclaimTankPos>120 )? sysPara->status.currReclaimTankPos/10-1:12; m_SystemSetting->updateReclaimTime( sysPara->para.reclaimTankTime ); qDebug()<<"reclaimTankOpenDone currReclaimTankPos:"<status.currReclaimTankPos; qDebug()<<"reclaimTankOpenDone curr_reclaimTankTime:"<status.curr_reclaimTankTime; LogInfo::setRunStatusText("reclaimTankOpenDone currReclaimTankPos:"+QString::number(sysPara->status.currReclaimTankPos)); } else if(sysPara->status.reclaimTankstatus == 0x11 )//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { sysPara->devOp->controlReclaimTankOpen(false); //卡住,关闭 m_MainWidget->stopFlashReclaimOpenBtn(); // ui->tabMainWindow->setRunStatus(tr("回收槽卡住或者回收槽开关时间设置错误")); } else if(sysPara->status.reclaimTankstatus == 1 || sysPara->status.reclaimTankstatus == 2)//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { auto recliamTime = (sysPara->para.reclaimTankTime != 0 ? sysPara->para.reclaimTankTime : 15.0f) * 10.0f; int rate = qBound(0, 100, int((sysPara->status.currReclaimTankPos / recliamTime) * 100)); // 不知道为什么会有rate为0,且 sysPara->status.reclaimTankstatus == 2 ,也就是 关的状态。 回收槽位置在0处,而状态却是 关 ,很奇怪 if(sysPara->status.reclaimTankstatus != 2 && rate != 0) { m_MainWidget->setReclaimStatus(sysPara->status.reclaimTankstatus == 1, rate); } m_MainWidget->setReclaimOpenBtnStatus(sysPara->status.reclaimTankstatus == 2); m_MainWidget->setReclaimCloseBtnStatus(sysPara->status.reclaimTankstatus == 1); sysPara->status.reclaimBlockedCnt = 0; } else if(sysPara->status.reclaimTankstatus == 6 )//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { if(sysPara->devOp->isReclaimTankCloseEnable()) sysPara->devOp->controlReclaimTankClose(false); //到头,关闭 m_MainWidget->setReclaimStatus(false, 0); m_MainWidget->stopFlashReclaimOpenBtn(); //sysPara->status.currReclaimTankPos = 0; //将回收槽的时间置为零 // emit reclaimTankCloseDone(); sysPara->status.lastRecycleWarn = 0; sysPara->status.HVFaultCloseEn=0; sysPara->status.reclainCloseAppending=false; sysPara->status.canRunAirPushing = true; //下次开回收槽就执行排气程序 } else if(sysPara->status.reclaimTankstatus == 0x12 )//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { sysPara->devOp->controlReclaimTankOpen(false); //到头,关闭 LogInfo::setRunStatusText(tr("回收槽卡住或者回收槽开关时间设置错误")); m_MainWidget->setRunStatus(tr("回收槽卡住或者回收槽开关时间设置错误")); } else if(sysPara->status.reclaimTankstatus == 4 ) { m_MainWidget->setReclaimOpenBtnStatus(true); m_MainWidget->setReclaimCloseBtnStatus(true); LogInfo::setRunStatusText("Reclaim tank hold on "+QString::number(sysPara->status.currReclaimTankPos)); } } void InkJetPrinter::viscosity_timerHandler() { if(!firstTime) qDebug()<<"错误!粘度计故障:检测不到上位灯"; // LogInfo::setRunStatusText(tr("错误!粘度计故障:检测不到上位灯")); viscosity_timer->stop(); firstTime = 0; } void InkJetPrinter::rebootApp() { if(!sysPara->status.selfCheckDone) sysPara->status.selfCheckDone = true; this->setDisabled(true); m_StackedWidget->setCurrentWidget(m_MainWidget); // emit setDisableAll(); if(!TEST_MODE && sysPara->para.flagOfReclaimPumEnable){ for(int i=15;i>11;i--) { if(i == 15){ sysPara->status.isPumpValveControledByHand = true; //停止自动 sysPara->devOp->controlInkValve(true); sysPara->devOp->controlInkValvePWM(true); sysPara->devOp->controlReclaimPump(true,true); sysPara->devOp->controlViscosityPump(true); sysPara->devOp->controlCycleValve(true); sysPara->para.gearPumpValue = 0; sysPara->devOp->WriteMoterPump(); } if(i == 12){ sysPara->devOp->controlInkValve(false); sysPara->devOp->controlInkValvePWM(false); } m_MainWidget->setRunStatus(tr("正在准备重启,请等待%1秒......").arg(i)); MySleep(1000); } } sysPara->devOp->controlReclaimTankOpen(true); sysPara->status.isPumpValveControledByHand = true; //停止自动 if(sysPara->para.gearPumpEnable ){ if(!sysPara->para.flagOfReclaimPumEnable){ sysPara->para.gearPumpValue = 360; sysPara->devOp->WriteMoterPump(); } else{ sysPara->devOp->controlReclaimPump(true,false); sysPara->para.gearPumpValue = 0; sysPara->devOp->WriteMoterPump(); } } else{ sysPara->para.reclaimPumpPWMWidth = 95; sysPara->devOp->controlReclaimPump(true,true); } if(!sysPara->devOp->isViscosityPumpOpen()) sysPara->devOp->controlViscosityPump(true); sysPara->devOp->controlCycleValve(true); sysPara->devOp->controlInkValve(false); //关供墨 sysPara->devOp->controlInkValvePWM(false); //关供墨 if(!TEST_MODE){ for(int i=11;i>7;i--) { if(i==9) sysPara->devOp->controlReclaimTankOpen(false); m_MainWidget->setRunStatus(tr("正在准备重启,请等待%1秒......").arg(i)); MySleep(1000); } } if(!sysPara->status.lostCommuFlag){ sysPara->para.calandar_and_dat.cnt1CurrValue = QString::number(sysPara->status.calandar_and_dat.cnt1CurrValue,16).toInt(); sysPara->para.calandar_and_dat.cnt2CurrValue = QString::number(sysPara->status.calandar_and_dat.cnt2CurrValue,16).toInt(); sysPara->para.Counter3.cnt3CurrValue = QString::number(sysPara->status.Status_Counter3.cnt3CurrValue,16).toInt(); m_MainWidget->updateTotalCnt(0); sysPara->saveParaToFile(); // 关机前将相关配置保存 } sysPara->status.powerOffAppending = false; if(!TEST_MODE){ for(int i=7;i>0;i--) { if(i == 5) sysPara->devOp->controlReclaimTankClose(true); if(i == 4){ sysPara->devOp->controlViscosityPump(false); sysPara->devOp->controlCycleValve(false); sysPara->devOp->controlReclaimPump(false,false); sysPara->para.gearPumpValue = 0; sysPara->devOp->WriteMoterPump(); } m_MainWidget->setRunStatus(tr("正在准备重启,请等待%1秒......").arg(i)); MySleep(1000); } } sysPara->saveParaToFile(); // 关机前将相关配置保存 sysPara->saveRFIDPara(); MySleep(200); system("sync");//缓存同步 QCoreApplication::quit(); } void InkJetPrinter::handleInitedPID() { PID_init(); } bool InkJetPrinter::loadLastWorkAndPreparePrint() { // 打开最后一次作业文件 qDebug() << sysPara->sysFile; qDebug() << sysPara->para.lastOpenedFileName; QString lastFilename = QString(sysPara->para.lastOpenedFileName); QFileInfo fileInfo(lastFilename); if (!(fileInfo.exists() && fileInfo.isFile())) { LogInfo::setRunStatusText(QString("Last work file not found: %1").arg(lastFilename)); return false; } return loadWorkFileAndPreparePrint(lastFilename); } bool InkJetPrinter::loadWorkFileAndPreparePrint(const QString &filename) { auto u8Filename = filename.toUtf8(); if(u8Filename.size() > int(ARRAY_SIZE(sysPara->para.lastOpenedFileName) - 1)) { LogInfo::setRunStatusText(QString("File name is too long: %1").arg(filename)); return false; } PicScene* scene = new PicScene(); PrintSettingModel model; auto ret = PicSceneLoader::loadSceneFromFile(filename, scene, &model); if(!ret) { LogInfo::setRunStatusText(QString("Failed to load work file: %1").arg(filename)); delete scene; return false; } bool rePrint = false; if(sysPara->status.isPrinting && sysPara->status.selfCheckDone) { m_MainWidget->on_m_StopBtn_clicked(); rePrint = true; } PrintSettingModel::applyToSysPara(model, sysPara); // 应用完数据之后,将当前值编辑标志位清除,避免下次读取时为 true model.cnt1Settings.editCurrValue = false; model.cnt2Settings.editCurrValue = false; PicSceneLoader::saveSceneToXmlFile(filename, scene, &model); ret = m_MainWidget->generatePrintContent(scene); if(!ret) { LogInfo::setRunStatusText(QString("Failed to generate print content from work file: %1").arg(filename)); delete scene; return false; } LogInfo::setRunStatusText(QString("Work file loaded: %1").arg(filename)); ui.label_currWorkFile->setText(QFileInfo(filename).baseName()); strncpy(sysPara->para.lastOpenedFileName, u8Filename.constData(), sizeof(sysPara->para.lastOpenedFileName) - 1); sysPara->para.lastOpenedFileName[sizeof(sysPara->para.lastOpenedFileName) - 1] = '\0'; sysPara->saveParaToFile(); if(rePrint) { m_MainWidget->on_m_StartBtn_clicked(); } return true; } static int highPressureCnt = 0; static unsigned int logCnt = 0; void InkJetPrinter::checkPressureControl() { // 1s unsigned int alarmPressure = 0; if(sysPara->para.pressure <= 700) alarmPressure = 800; else alarmPressure = 950; if(sysPara->status.PRESSURE > alarmPressure) highPressureCnt++; else highPressureCnt = 0; if(highPressureCnt >= 4 && sysPara->status.PRESSURE > 1000){ QString str = tr("压力过高,请检查管路是否堵塞,然后点击故障恢复按钮"); showMessage(str); sysPara->para.gearPumpValue = 0; sysPara->devOp->WriteMoterPump(); sysPara->status.isPumpValveControledByHand = true; sysPara->devOp->mainInkCtrl(); sysPara->status.flagOfPressureFault = true; } } void InkJetPrinter::showMessage(QString str){ if(logCnt++ % 30 == 0){ LogInfo::setRunStatusText(str); qDebug()<devOp->color_flag = 2; m_MainWidget->setRunStatus(str); } void InkJetPrinter::resetPressureCnt(){ logCnt = 0; highPressureCnt = 0; } void InkJetPrinter::disableTabClick(){ this->setDisabled(true); // this->setCurrentIndex(0); } void InkJetPrinter::setShowVserionInfo(QString str){ ui.label_version->setText(str); } void InkJetPrinter::OnFinished(int event){ //msgtest->setText(" ");msgtest->show(); Q_UNUSED(event); msgtest->hide(); } #define INTERVAL_AFTER48H 5 void InkJetPrinter::warningHandler(int type){ static bool flagOfWarning = true; static bool flagOfmtWarning = true; static int i = 1; int elasped = curPowerOnDateTime.secsTo(QDateTime::currentDateTime());// 本次开机运行秒数 if(elasped >= 60*60*i){ //开机后1小时提醒一次,测试时可以缩短 // if (elasped > 10*i) {//test i++; flagOfmtWarning = true; flagOfWarning = true; LogInfo::setRunStatusText("Next Hour Warning"); } int inkTime = 0, solventTime = 0; if (type == CARD_TYPE::INK) { // 只有当报警标志为true时,文件的时间才会更新,此时才读取 if(sysPara->para.flagOfInkWarning) { int dateTimeDiff = updateWarningTime(type); if (dateTimeDiff > 60*60*24*2) { sysPara->RFIDPara.inkCardTimeOut = true; } if (!sysPara->RFIDPara.inkCardTimeOut) inkTime = 48- dateTimeDiff/60/60; } if(sysPara->RFIDPara.inkCardTimeOut && flagOfWarning){ if(++sysPara->status.showInkWarningNumber >= INTERVAL_AFTER48H){ warningShow(CARD_TYPE::INK,49); sysPara->status.showInkWarningNumber = 0;//是否有必要保存? sysPara->saveRFIDPara(); flagOfWarning = false; return; } } sysPara->saveRFIDPara(); } else if(type == CARD_TYPE::SOLVENT) { //只有当报警标志为true时,文件的时间才会更新,此时才读取 if (sysPara->para.flagOfSolventWarning) { int dateTimeDiff = updateWarningTime(type); if (dateTimeDiff > 60*60*24*2) { sysPara->RFIDPara.solventCardTimeOut = true; } if (!sysPara->RFIDPara.solventCardTimeOut) solventTime = 48- dateTimeDiff / 60 / 60; } if(sysPara->RFIDPara.solventCardTimeOut && flagOfWarning){ if(++sysPara->status.showSolventWarningNumber >= INTERVAL_AFTER48H){ warningShow(CARD_TYPE::SOLVENT,49); sysPara->status.showSolventWarningNumber = 0; sysPara->saveRFIDPara(); flagOfWarning = false; return; } } sysPara->saveRFIDPara(); } /***********处理保养到期提示start******************/ else if(type == CARD_TYPE::MAINTENANCE){ if(sysPara->RFIDPara.needMaintenance){//保养到期,喷码机禁用 warningShow(CARD_TYPE::MAINTENANCE,timeoutDay); } //needMaintenanceRemind:保养到期提前一个月提示标志 else if(sysPara->status.needMaintenanceRemind){ if(flagOfmtWarning){ warningShow(CARD_TYPE::MAINTENANCE,timeoutDay); flagOfmtWarning = false; } } return; } /***********处理保养到期提示end******************/ // 超过48小时后,不会执行这一段 if(flagOfWarning){ //48小时后禁用,小时=第一次提示时间到当前时间的间隔秒数/60/60 if (type == INK && sysPara->para.flagOfInkWarning) warningShow(type,inkTime); else if (type == SOLVENT && sysPara->para.flagOfSolventWarning) warningShow(type,solventTime); flagOfWarning = false; } } // 1:Ink 2:Solvent 3:Maintenance void InkJetPrinter::warningShow(int type,int num){ QString str = ""; if(type == CARD_TYPE::INK && sysPara->RFIDPara.needInkCard){ if(num < 49) str = tr("请刷墨水卡,请使用原厂墨水耗材,否则机器将在%1小时后禁止使用!").arg(num); else if(num == 49) str = tr("墨水液位报警超过48小时,机器无法正常打印,请先添加原厂墨水再刷墨水卡,以恢复喷码机的正常工作!"); slt_showMsg(str); // m_MainWidget->setRunStatus(str); LogInfo::setRunStatusText(str); qDebug()<RFIDPara.needSolventCard){ if(num < 49) str = tr("请刷溶剂卡,请使用原厂溶剂耗材,否则机器将在%1小时后禁止使用!").arg(num); else if(num == 49) str = tr("溶剂液位报警超过48小时,机器无法正常打印,请先添加溶剂再刷溶剂卡以恢复喷码机的正常工作!"); slt_showMsg(str); // m_MainWidget->setRunStatus(str); LogInfo::setRunStatusText(str); qDebug()<= 0) str = tr("保养期还有%1天到期,请及时保养,否则喷码机容易损坏").arg(num); else str = tr("保养期已超过%1天,请进行保养以恢复喷码机的正常使用").arg(num*(-1)); slt_showMsg(str); LogInfo::setRunStatusText(str); qDebug()<setText(("E: (New file)")); m_StackedWidget->setCurrentWidget(m_TestPrintWidget); m_TestPrintWidget->on_newfileButton_pressed(); } int InkJetPrinter::updateWarningTime(int type){ QFile file; if(type == 1) file.setFileName("/home/plg/inkRFIDTime.txt"); else if(type == 2) file.setFileName("/home/plg/solventRFIDTime.txt"); else return -1; if(!file.exists()){ LogInfo::setRunStatusText(tr("刷卡倒计时起始时间文件不存在")); return -1; } QDateTime curDateTime = QDateTime::currentDateTime(); int dateTimeDiff = -1; if (type == 1) { if (inkWarnTime == QDateTime()) { if (file.open(QIODevice::ReadOnly | QIODevice::Text)) { // 读取文件内容 QTextStream in(&file); QString starTime = in.readAll(); // 第一次提示的时间 starTime = starTime.trimmed(); // 关闭文件 file.close(); inkWarnTime = QDateTime::fromString(starTime,"yyyy-MM-dd HH::mm::ss"); qDebug() << inkWarnTime; } else { qDebug() << "Failed to open file for reading:"; LogInfo::setRunStatusText("Failed to open file for reading"); return -1; } } dateTimeDiff = inkWarnTime.secsTo(curDateTime); } else if (type == 2) { if (solventWarnTime == QDateTime()) { if (file.open(QIODevice::ReadOnly | QIODevice::Text)) { // 读取文件内容 QTextStream in(&file); QString starTime = in.readAll(); // 第一次提示的时间 starTime = starTime.trimmed(); // 关闭文件 file.close(); solventWarnTime = QDateTime::fromString(starTime,"yyyy-MM-dd HH::mm::ss"); } else { qDebug() << "Failed to open file for reading:"; LogInfo::setRunStatusText("Failed to open file for reading"); return -1; } } dateTimeDiff = solventWarnTime.secsTo(curDateTime); } return dateTimeDiff; } bool InkJetPrinter::cardTouchConfirm(QString msgTxt, QString variableMsgTxt) { QMessageBox box(QMessageBox::Warning, tr("警告"), msgTxt, QMessageBox::Ok | QMessageBox::Cancel, this); int rfidCountDown = sysPara->para.rfidCountDown; QTimer msgTimer; QString boxTxt = variableMsgTxt; connect(&msgTimer, &QTimer::timeout, [this, &box, &rfidCountDown, boxTxt]() { box.setText(boxTxt.arg(rfidCountDown)); box.update(); rfidCountDown--; if(rfidCountDown == 0) { box.accept(); } }); if(sysPara->para.rfidCountDown > 0) { box.setText(boxTxt.arg(sysPara->para.rfidCountDown)); msgTimer.start(1000); } box.exec(); return box.result() == QMessageBox::Ok || box.result() == QMessageBox::Accepted; } void InkJetPrinter::initRunTimeCtrl() { if (ctrl_runTime == nullptr) { ctrl_runTime = RunTimeCtrl::instance(); #ifdef __RFID_CARD connect(ctrl_runTime, &RunTimeCtrl::sig_updateTimeoutDay, this, [=](int days) { // timeoutDay:仅适用于原来月份的处理 this->timeoutDay = days; if(timeoutDay <= 30) sysPara->status.needMaintenanceRemind = true; }); connect(ctrl_runTime, &RunTimeCtrl::sig_saveRunTime, this, [=]() { // 运行时间处理 sysPara->RFIDPara.runTime += 30; sysPara->saveRFIDPara(); }); // 弹窗提示 connect(ctrl_runTime, &RunTimeCtrl::sig_alertTimeout, this, &InkJetPrinter::slt_warningMaintenance); curPowerOnDateTime = QDateTime::currentDateTime(); if (sysPara) ctrl_runTime->loadConfig(&sysPara->RFIDPara); ctrl_runTime->start(); #endif } } #ifdef __RFID_CARD void InkJetPrinter::initRFIDManager() { if (manager_rfid == nullptr) { manager_rfid = RFIDManager::instance(); connect(manager_rfid, &RFIDManager::sig_showMsg, this, &InkJetPrinter::slt_showMsg); connect(manager_rfid,SIGNAL(sig_maintenanceShow()), m_MainInstruction,SLOT(maintenanceDialogShow())); auto checkReclaimOpenBtn = [this]() { if(sysPara->status.selfCheckDone && (sysPara->status.reclaimTankstatus == 2 || sysPara->status.reclaimTankstatus == 6)) { m_MainWidget->setReclaimOpenBtnStatus(true); } }; connect(manager_rfid, &RFIDManager::sig_inkCardProgressFinished, this, checkReclaimOpenBtn); connect(manager_rfid, &RFIDManager::sig_solventProgressFinished, this, checkReclaimOpenBtn); } } void InkJetPrinter::handleWarnInk() { static bool logFlag_inkCard = 1; // 每次启动提示一次即可 if(!sysPara->para.flagOfInkWarning){ if(sysPara->status.statWarn & WARN_STATUS_INK_WARN) sysPara->status.inkWarningCnt++; // 累计警报10次就提示 else { sysPara->status.inkWarningCnt = 0; } if(sysPara->status.inkWarningCnt >= DETECT_WARNING_TIME){ sysPara->para.flagOfInkWarning = true; manager_rfid->setInkCardFirstPrompt(true); QString strCurDateTime = QDateTime::currentDateTime().toString("yyMMddhhmmss"); LogInfo::setRunStatusText("Ink warning."); qDebug()<<"墨水液位报警"; if(sysPara->para.inkWarnDate == 0){ sysPara->para.inkWarnDate = strCurDateTime.mid(0,6).toInt(); sysPara->para.inkWarnTime = strCurDateTime.mid(6,6).toInt(); } warningShow(1, 48); sysPara->saveParaToFile(); } } else{ if(logFlag_inkCard){ logFlag_inkCard = 0; QString strDate = QString::number(sysPara->para.inkWarnDate); QString strTime = QString::number(sysPara->para.inkWarnTime); QString str1 = QString::number(strDate.mid(0,2).toInt()).rightJustified(2,'0'); QString str2 = QString::number(strDate.mid(2,2).toInt()).rightJustified(2,'0'); QString str3 = QString::number(strDate.mid(4,2).toInt()).rightJustified(2,'0'); QString str4 = QString::number(strTime.mid(0,2).toInt()).rightJustified(2,'0'); QString str5 = QString::number(strTime.mid(2,2).toInt()).rightJustified(2,'0'); QString str6 = QString::number(strTime.mid(4,2).toInt()).rightJustified(2,'0'); QString strDateTime = str1 + "-" + str2 + "-" + str3 + " " + str4 + ":" + str5 + ":" + str6; LogInfo::setRunStatusText(tr("ink Warning at: %1").arg(strDateTime)); qDebug()<<"ink Warning at:"<para.flagOfInkWarning){ if(!sysPara->RFIDPara.needInkCard){ // 软件启动后第一次提示的时间 QDateTime curDateTime = QDateTime::currentDateTime(); QByteArray curDateTimestr = curDateTime.toString("yyyy-MM-dd HH::mm::ss").toUtf8(); QFile file("/home/plg/inkRFIDTime.txt"); if(!file.open(QIODevice::WriteOnly | QIODevice::Truncate)){ qDebug()<<"Open inkRFIDTime Failure."; LogInfo::setRunStatusText("Open inkRFIDTime Failure."); } int ret = file.write(curDateTimestr); if(ret <= 0){ qDebug()<<"Write inkRFIDTime Failure."; LogInfo::setRunStatusText("Write inkRFIDTime Failure."); } file.close(); sysPara->RFIDPara.needInkCard = true; sysPara->saveRFIDPara(); } warningHandler(CARD_TYPE::INK); // 状态正常但是需要刷卡,说明此时先加的墨水,后面再刷卡 if(!(sysPara->status.statWarn & WARN_STATUS_INK_WARN) && sysPara->RFIDPara.needInkCard){ sysPara->RFIDPara.addedInk = true; sysPara->saveRFIDPara(); } } } void InkJetPrinter::handleWarnSolvent() { static bool logFlag_solventCard = 1; // 每次启动提示一次即可 if(!sysPara->para.flagOfSolventWarning){ if(sysPara->status.statWarn & WARN_STATUS_SOLV_WARN) sysPara->status.solventWarningCnt++; else{ sysPara->status.solventWarningCnt = 0; } if(sysPara->status.solventWarningCnt >= DETECT_WARNING_TIME){ sysPara->para.flagOfSolventWarning = true; manager_rfid->setSolventCardFirstPrompt(true); QDateTime curDateTime = QDateTime::currentDateTime(); QString strCurDateTime = curDateTime.toString("yyMMddhhmmss"); LogInfo::setRunStatusText("Solvent warning."); qDebug()<<"溶剂液位报警"; if(sysPara->para.solventWarnDate == 0){ sysPara->para.solventWarnDate = strCurDateTime.mid(0,6).toInt(); sysPara->para.solventWarnTime = strCurDateTime.mid(6,6).toInt(); } warningShow(2, 48); sysPara->saveParaToFile(); } } else{ if(logFlag_solventCard){ logFlag_solventCard = 0; QString strDate = QString::number(sysPara->para.solventWarnDate); QString strTime = QString::number(sysPara->para.solventWarnTime); QString str1 = QString::number(strDate.mid(0,2).toInt()).rightJustified(2,'0'); QString str2 = QString::number(strDate.mid(2,2).toInt()).rightJustified(2,'0'); QString str3 = QString::number(strDate.mid(4,2).toInt()).rightJustified(2,'0'); QString str4 = QString::number(strTime.mid(0,2).toInt()).rightJustified(2,'0'); QString str5 = QString::number(strTime.mid(2,2).toInt()).rightJustified(2,'0'); QString str6 = QString::number(strTime.mid(4,2).toInt()).rightJustified(2,'0'); QString strDateTime = str1 + "-" + str2 + "-" + str3 + " " + str4 + ":" + str5 + ":" + str6; LogInfo::setRunStatusText(tr("solvent Warning at: %1").arg(strDateTime)); qDebug()<<"solvent Warning at:"<para.flagOfSolventWarning){ if(!sysPara->RFIDPara.needSolventCard){ QDateTime curDateTime = QDateTime::currentDateTime(); QByteArray curDateTimestr = curDateTime.toString("yyyy-MM-dd HH::mm::ss").toUtf8(); QFile file("/home/plg/solventRFIDTime.txt"); if(!file.open(QIODevice::WriteOnly | QIODevice::Truncate)){ qDebug()<<"Open solventRFIDTime Failure."; LogInfo::setRunStatusText("Open solventRFIDTime Failure."); } int ret = file.write(curDateTimestr); if(ret <= 0){ qDebug()<<"Write solventRFIDTime Failure."; LogInfo::setRunStatusText("Write solventRFIDTime Failure."); } file.close(); sysPara->RFIDPara.needSolventCard = true; sysPara->saveRFIDPara(); } warningHandler(CARD_TYPE::SOLVENT); // 如果溶剂报警,说明此时先加的溶剂,后面再刷卡 if(!(sysPara->status.statWarn & WARN_STATUS_SOLV_WARN) && sysPara->RFIDPara.needSolventCard){ sysPara->RFIDPara.addedSolvent = true; sysPara->saveRFIDPara(); } } } #endif void InkJetPrinter::slt_showMsg(QString msg) { static QList msgPool; QMessageBox * msgBox = new QMessageBox(QMessageBox::NoIcon, tr("提示"), msg, QMessageBox::StandardButton::Ok); msgPool.push_back(msgBox); connect(msgBox, &QMessageBox::finished, [this, msgBox, &msgPool](){ auto idx = msgPool.lastIndexOf(msgBox); if(idx != -1) { msgPool.removeAt(idx); } msgBox->deleteLater(); }); msgBox->show(); if(msgPool.size() > 3) { msgPool.takeFirst()->deleteLater(); } LogInfo::setRunStatusText(msg); } void InkJetPrinter::onDlgFileOpen(const QString& filename) { QFileInfo fileInfo(filename); if(!fileInfo.exists() || !fileInfo.isFile()) { LogInfo::setRunStatusText(tr("File not found: %1").arg(filename)); return; } loadWorkFileAndPreparePrint(filename); }