添加自检粘度计测试、弃用状态机、修改电眼设置默认最小值

InkJetPrinter.cpp

@@ -1026,17 +1026,17 @@ void InkJetPrinter::timerHandler(void){
                         m_MainWidget->setRunStatus(tr("开始自检,请等待%1秒...").
                             arg((MAX_SELF_CHECK_CNT - sysPara->status.selfCheckCnt)/100));
                     }
-#ifdef QT_DEBUG
+#ifdef BNS_DEBUG
-                    if(sysPara->status.selfCheckCnt >= 500) // 测试自检改为15s
+                    if(sysPara->status.selfCheckCnt >= MAX_SELF_CHECK_CNT) // 测试自检改为15s
 #else
                     if(sysPara->status.selfCheckCnt >= MAX_SELF_CHECK_CNT)
 #endif
                     {
-//                        sysPara->status.selfCheckDone = true;
+                        sysPara->status.selfCheckDone = true;
                         // 通过状态管理器发送事件，在 onStateChanged 中更新 sysPara
-                        if (m_stateManager && m_stateManager->isState(PrinterState::SELF_CHECK)) {
+                        // if (m_stateManager && m_stateManager->isState(PrinterState::SELF_CHECK)) {
-                            m_stateManager->requestTransition(PrinterEvent::SelfCheckDone);
+                        //     m_stateManager->requestTransition(PrinterEvent::SelfCheckDone);
-                        }
+                        // }
 
                         // 自检完成后管道恢复正常阻力，重置软启动让压力重新平稳收敛
                         // 不清零 u，从当前控制字开始，避免突变
@@ -1833,8 +1833,8 @@ void InkJetPrinter::initStateManager()
     m_stateManager = PrinterStateManager::instance();
 
     // 连接状态变化信号 DirectConnection:确保相关状态实时更新
-    connect(m_stateManager, &PrinterStateManager::sig_stateChanged,
+    // connect(m_stateManager, &PrinterStateManager::sig_stateChanged,
-            this, &InkJetPrinter::slt_stateChanged, Qt::DirectConnection);
+    //         this, &InkJetPrinter::slt_stateChanged, Qt::DirectConnection);
 
     // ============ 开机时重置状态 ============
     m_stateManager->initFromSysPara();
@@ -1880,8 +1880,6 @@ void InkJetPrinter::handleReady()
 
 void InkJetPrinter::handleStartPrint()
 {
-
-
     sysPara->status.isPrinting = true;
     sysPara->devOp->highVoltageCtrl(1);
     sysPara->devOp->setHighVoltageAmplitudetoSTM32();
@@ -2452,131 +2450,14 @@ void InkJetPrinter::autoControlValvePump(void)
             }*/
 
             /*------------------------------------粘度泵,混合阀-----------------------------------------*/
+            
+            if(sysPara->status.selfCheckDone)
+                autoControlViscosityPump();
+            else 
+                autoControlViscosityPumpForSelfCheck(sysPara->status.selfCheckCnt);
 
             /*-----------------------------每30s打开一次粘度泵以及相关处理--------------------------------------*/
-                static bool hasDetectedBellow = false; // 检测到下位灯
+                
-                static bool hasDetectedTop = false;  // 检测到上位灯
-                static int viscosity_low = 0; //统计粘度连续偏低10%次数
-                static unsigned char Mixing_valve_open = 0;  //统计粘度连续偏高5%次数
-                static unsigned char viscosity_faulty_num = 0; //统计粘度连续偏高13%次数
-                static bool flag = 0;
-
-                if(sysPara->status.cycleValveOpenCntAfterSWintOff) { //关闭墨线的时候要提前开粘度泵
-                    sysPara->status.viscosityDelayCnt = sysPara->para.viscosityPumpInterval*100 + 100;
-                }
-                ++sysPara->status.viscosityDelayCnt;
-                int mixer_open_threshold = (105*sysPara->para.viscosity)/100;
-                int viscosity_faulty_threshold =(113*sysPara->para.viscosity)/100;
-                if(sysPara->status.viscosityDelayCnt >= sysPara->para.viscosityPumpInterval*100 && flag == 0)
-                {
-                    flag=1;
-                    if (!sysPara->devOp->isViscosityPumpOpen())
-                    {
-                        sysPara->devOp->controlViscosityPump(true);
-                        viscosity_timer->start(10000);
-                        qDebug()<<"粘度: "<<QString::number(sysPara->status.viscosity);
-                    }
-                    if((sysPara->status.viscosity >= 90*sysPara->para.viscosity/100) && (sysPara->status.viscosity <= mixer_open_threshold))
-                    {
-                        sysPara->status.viscosityFault = 0;
-                        viscosity_low=0;
-                        Mixing_valve_open = 0;
-                        viscosity_faulty_num = 0;
-                    }
-                    if(sysPara->status.viscosity < 90*sysPara->para.viscosity/100)
-                    {
-                        viscosity_low++;
-                        viscosity_faulty_num = 0;
-                        Mixing_valve_open = 0;
-                    }
-                    if(sysPara->status.viscosity > mixer_open_threshold && sysPara->status.viscosity <= viscosity_faulty_threshold)
-                    {
-                        Mixing_valve_open++;
-                        viscosity_low = 0;
-                        viscosity_faulty_num = 0;
-                    }
-                    if(sysPara->status.viscosity > viscosity_faulty_threshold){
-                        Mixing_valve_open++;
-                        viscosity_faulty_num++;
-                        viscosity_low = 0;
-                    }
-
-                    if((!sysPara->devOp->isMixValveOpen()) && (((Mixing_valve_open > 1) && (!sysPara->para.gearPumpEnable)) || ((Mixing_valve_open > 4) && sysPara->para.gearPumpEnable))) {			//
-                        sysPara->devOp->controlMixValve(true);
-                        Mixing_valve_open = 0;
-//                        LogInfo::setRunStatusText(tr("添加溶剂:")+QString::number(sysPara->status.viscosity));
-                        qDebug()<<"添加溶剂";
-                    }
-
-                    if(viscosity_low >= 60)
-                    {
-//                        LogInfo::setRunStatusText(tr("警告!!!!!!!!!!!粘度值偏低")+QString::number(sysPara->status.viscosity));
-                        qDebug()<<"粘度值偏低";
-                        sysPara->status.viscosityFault = 2;
-                        if(sysPara->devOp->isMixValveOpen()) {
-                            sysPara->devOp->controlMixValve(false);
-                        }
-                    }
-                    if(viscosity_faulty_num >= 5)
-                    {
-//                        LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!粘度偏大故障")+QString::number(sysPara->status.viscosity));
-                        qDebug()<<"粘度偏大故障";
-                        sysPara->status.viscosityFault = 1;
-                    }
-
-                }
-                if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+120)) && flag==1)
-                {
-                    if(sysPara->devOp->isMixValveOpen()) {
-                        sysPara->devOp->controlMixValve(false);
-                    }
-                }
-
-                if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+130)) && flag==1)
-                {
-                    if (sysPara->devOp->isViscosityPumpOpen()) {
-                        sysPara->devOp->controlViscosityPump(false);
-                    }
-                    sysPara->status.viscosityDelayCnt = 0;
-                    flag=0;
-                }
-
-                if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY){ //上位灯检测标志位
-                    viscosity_timer->stop();
-                }
-
-                if(sysPara->status.viscosityDelayCnt < sysPara->para.viscosityPumpInterval*100) {
-                    static int detectBelow = 0;
-                    if (++detectBelow%400 == 0) {
-                        if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY)
-                        {
-                            if(sysPara->status.rWarnViscoReady>=15){
-                                sysPara->status.viscosityFault = 1;
-                                sysPara->status.viscosity=0;
-                                if(!firstTime)
-                                    qDebug()<<"错误!粘度计下位灯故障."+QString::number(sysPara->status.viscosity);
-                                //  LogInfo::setRunStatusText(tr("错误!粘度计下位灯故障.")+QString::number(sysPara->status.viscosity));
-                                hasDetectedBellow = true;
-                            }
-                            else   sysPara->status.rWarnViscoReady++;
-                        }
-                        else {
-                            sysPara->status.rWarnViscoReady = 0;
-                            sysPara->status.viscosityFault = 0;
-                        }
-                    }
-                }
-                if(hasDetectedBellow && hasDetectedTop)
-                {
-                    if(sysPara->devOp->isMixValveOpen()) {			//
-                        sysPara->devOp->controlMixValve(false); //如果检测不到上下位灯就关掉混合阀
-                    }
-                }
-                if(sysPara->status.viscosityFault==0)
-                {
-                    hasDetectedBellow = false;
-                    hasDetectedTop = false;
-                }
 //            }
             /*-----------------------------------回收泵------------------------------------------*/
 
@@ -2600,6 +2481,168 @@ void InkJetPrinter::autoControlValvePump(void)
     }
 }
 
+void InkJetPrinter::autoControlViscosityPump()
+{
+    static bool hasDetectedBellow = false; // 检测到下位灯
+    static bool hasDetectedTop = false;  // 检测到上位灯
+    static int viscosity_low = 0; //统计粘度连续偏低10%次数
+    static unsigned char Mixing_valve_open = 0;  //统计粘度连续偏高5%次数
+    static unsigned char viscosity_faulty_num = 0; //统计粘度连续偏高13%次数
+    static bool flag = 0;
+
+    if(sysPara->status.cycleValveOpenCntAfterSWintOff) { //关闭墨线的时候要提前开粘度泵
+        sysPara->status.viscosityDelayCnt = sysPara->para.viscosityPumpInterval*100 + 100;
+    }
+    ++sysPara->status.viscosityDelayCnt;
+    int mixer_open_threshold = (105*sysPara->para.viscosity)/100;
+    int viscosity_faulty_threshold =(113*sysPara->para.viscosity)/100;
+    if(sysPara->status.viscosityDelayCnt >= sysPara->para.viscosityPumpInterval*100 && flag == 0)
+    {
+        flag=1;
+        if (!sysPara->devOp->isViscosityPumpOpen())
+        {
+            sysPara->devOp->controlViscosityPump(true);
+            viscosity_timer->start(10000);
+            qDebug()<<"粘度: "<<QString::number(sysPara->status.viscosity);
+        }
+        if((sysPara->status.viscosity >= 90*sysPara->para.viscosity/100) && (sysPara->status.viscosity <= mixer_open_threshold))
+        {
+            sysPara->status.viscosityFault = 0;
+            viscosity_low=0;
+            Mixing_valve_open = 0;
+            viscosity_faulty_num = 0;
+        }
+        if(sysPara->status.viscosity < 90*sysPara->para.viscosity/100)
+        {
+            viscosity_low++;
+            viscosity_faulty_num = 0;
+            Mixing_valve_open = 0;
+        }
+        if(sysPara->status.viscosity > mixer_open_threshold && sysPara->status.viscosity <= viscosity_faulty_threshold)
+        {
+            Mixing_valve_open++;
+            viscosity_low = 0;
+            viscosity_faulty_num = 0;
+        }
+        if(sysPara->status.viscosity > viscosity_faulty_threshold){
+            Mixing_valve_open++;
+            viscosity_faulty_num++;
+            viscosity_low = 0;
+        }
+
+        if((!sysPara->devOp->isMixValveOpen()) && (((Mixing_valve_open > 1) && (!sysPara->para.gearPumpEnable)) || ((Mixing_valve_open > 4) && sysPara->para.gearPumpEnable))) {			//
+            sysPara->devOp->controlMixValve(true);
+            Mixing_valve_open = 0;
+    //                        LogInfo::setRunStatusText(tr("添加溶剂:")+QString::number(sysPara->status.viscosity));
+            qDebug()<<"添加溶剂";
+        }
+
+        if(viscosity_low >= 60)
+        {
+    //                        LogInfo::setRunStatusText(tr("警告!!!!!!!!!!!粘度值偏低")+QString::number(sysPara->status.viscosity));
+            qDebug()<<"粘度值偏低";
+            sysPara->status.viscosityFault = 2;
+            if(sysPara->devOp->isMixValveOpen()) {
+                sysPara->devOp->controlMixValve(false);
+            }
+        }
+        if(viscosity_faulty_num >= 5)
+        {
+    //                        LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!粘度偏大故障")+QString::number(sysPara->status.viscosity));
+            qDebug()<<"粘度偏大故障";
+            sysPara->status.viscosityFault = 1;
+        }
+
+    }
+    if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+120)) && flag==1)
+    {
+        if(sysPara->devOp->isMixValveOpen()) {
+            sysPara->devOp->controlMixValve(false);
+        }
+    }
+
+    if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+130)) && flag==1)
+    {
+        if (sysPara->devOp->isViscosityPumpOpen()) {
+            sysPara->devOp->controlViscosityPump(false);
+        }
+        sysPara->status.viscosityDelayCnt = 0;
+        flag=0;
+    }
+
+    if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY){ //上位灯检测标志位
+        viscosity_timer->stop();
+    }
+
+    if(sysPara->status.viscosityDelayCnt < sysPara->para.viscosityPumpInterval*100) {
+        static int detectBelow = 0;
+        if (++detectBelow%400 == 0) {
+            if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY)
+            {
+                if(sysPara->status.rWarnViscoReady>=15){
+                    sysPara->status.viscosityFault = 1;
+                    sysPara->status.viscosity=0;
+                    if(!firstTime)
+                        qDebug()<<"错误!粘度计下位灯故障."+QString::number(sysPara->status.viscosity);
+                    //  LogInfo::setRunStatusText(tr("错误!粘度计下位灯故障.")+QString::number(sysPara->status.viscosity));
+                    hasDetectedBellow = true;
+                }
+                else   sysPara->status.rWarnViscoReady++;
+            }
+            else {
+                sysPara->status.rWarnViscoReady = 0;
+                sysPara->status.viscosityFault = 0;
+            }
+        }
+    }
+    if(hasDetectedBellow && hasDetectedTop)
+    {
+        if(sysPara->devOp->isMixValveOpen()) {			//
+            sysPara->devOp->controlMixValve(false); //如果检测不到上下位灯就关掉混合阀
+        }
+    }
+    if(sysPara->status.viscosityFault==0)
+    {
+        hasDetectedBellow = false;
+        hasDetectedTop = false;
+    }
+}
+
+void InkJetPrinter::autoControlViscosityPumpForSelfCheck(int selfCheckCnt)
+{
+    if(sysPara->devOp->isCycleValveOpen()) {
+        sysPara->devOp->controlCycleValve(false);
+    }
+
+    if(sysPara->devOp->isMixValveOpen()) {
+        sysPara->devOp->controlMixValve(false);
+    }
+
+    if(selfCheckCnt >= MAX_SELF_CHECK_CNT) {
+
+        if(sysPara->devOp->isViscosityPumpOpen())
+            sysPara->devOp->controlViscosityPump(false);
+
+        return;
+    }
+
+    int stageCnt = selfCheckCnt % 1000;
+
+    if(stageCnt >= 0 && stageCnt < 150) {
+        if(!sysPara->devOp->isViscosityPumpOpen()) {
+            sysPara->devOp->controlViscosityPump(true);
+            qDebug() << "Start test viscosity pump.";
+        }
+    }
+
+    if(stageCnt >= 150) {
+        if(sysPara->devOp->isViscosityPumpOpen()) {
+            sysPara->devOp->controlViscosityPump(false);
+            qDebug() << "Stop test viscosity pump.";
+        }
+    }
+}
+
 void InkJetPrinter::autoControlCycleValve()
 {
     if(!sysPara->status.selfCheckDone || (sysPara->status.flagOfPowerOnMode && sysPara->para.gearPumpEnable)){
@@ -2750,7 +2793,7 @@ void InkJetPrinter::detectAndcontrolReclaimTank(){
         if(sysPara->status.reclaimTankstatus != 2 && rate != 0) {
             m_MainWidget->setReclaimStatus(sysPara->status.reclaimTankstatus == 1, rate);
 
-            #ifdef QT_DEBUG
+            #ifdef BNS_DEBUG
             if(rate == 100) {
                 m_MainWidget->enablePrintButton(true);
                 m_MainWidget->stopFlashReclaimOpenBtn();

InkJetPrinter.h

@@ -115,6 +115,10 @@ private:
 
     void autoControlCycleValve();
 
+    void autoControlViscosityPump();
+
+    void autoControlViscosityPumpForSelfCheck(int selfCheckCnt);
+
     void pressureAdj();
     void autoControlHeater();
     void cycleValveRunForSelfCheck();

Printsetting.ui

@@ -26,7 +26,7 @@
     <enum>Qt::StrongFocus</enum>
    </property>
    <property name="currentIndex">
-    <number>0</number>
+    <number>1</number>
    </property>
    <widget class="QWidget" name="tab">
     <attribute name="title">
@@ -428,7 +428,7 @@
          </size>
         </property>
         <property name="minimum">
-         <number>0</number>
+         <number>1</number>
         </property>
         <property name="maximum">
          <number>2147483647</number>
@@ -491,13 +491,13 @@
          </size>
         </property>
         <property name="minimum">
-         <number>1</number>
+         <number>0</number>
         </property>
         <property name="maximum">
          <number>65535</number>
         </property>
         <property name="value">
-         <number>1</number>
+         <number>0</number>
         </property>
        </widget>
       </item>
@@ -541,14 +541,17 @@
          </size>
         </property>
         <property name="minimum">
-         <number>1</number>
+         <number>0</number>
         </property>
         <property name="maximum">
          <number>65535</number>
         </property>
-        <property name="value">
+        <property name="singleStep">
          <number>1</number>
         </property>
+        <property name="value">
+         <number>0</number>
+        </property>
        </widget>
       </item>
      </layout>

mainwidget.cpp

@@ -951,8 +951,8 @@ void MainWidget::on_m_StartBtn_clicked()
         if (!checkTriggerMode()) return;
 
         // 打印状态交给状态机修改
-//        sysPara->status.isPrinting=false;
+       sysPara->status.isPrinting=false;
-        auto mgr = PrinterStateManager::instance();
+        // auto mgr = PrinterStateManager::instance();
 #if !defined(FPGA_TEST) && !defined(QT_DEBUG)
         // if (mgr && mgr->canStopPrint()) {
         //     mgr->requestTransition(PrinterEvent::StopPrint);
@@ -970,6 +970,10 @@ void MainWidget::on_m_StartBtn_clicked()
         setReclaimOpenBtnStatus(false);
 
         updatePrintDisplayLabel();
+
+        sysPara->devOp->highVoltageCtrl(1);
+        sysPara->devOp->setHighVoltageAmplitudetoSTM32();
+
         // 20170717 移动此，以观察条形码打印异常问题。
         if(!startPrintingFlag)
         {
@@ -979,9 +983,11 @@ void MainWidget::on_m_StartBtn_clicked()
 
         startPrintingFlag = true;
 //        sysPara->status.isPrinting=true;
-        if (mgr->canStartPrint() || mgr->isState(PrinterState::PRINTING)) {
+        // if (mgr->canStartPrint() || mgr->isState(PrinterState::PRINTING)) {
-            mgr->requestTransition(PrinterEvent::StartPrint);
+        //     mgr->requestTransition(PrinterEvent::StartPrint);
-        }
+        // }
+        sysPara->status.isPrinting = true;
+        sysPara->status.waitHightVolOff = 0;
 
         // 高亮切换
         changeHighLight(true);
@@ -994,8 +1000,8 @@ void MainWidget::on_m_StopBtn_clicked()
         if (!sysPara->status.reclainTankReachEnd && !SIMULATE_PRINTING_MODE) {
             return;
         }
-//        sysPara->status.isPrinting=false;// 打印状态交给状态机修改
+       sysPara->status.isPrinting=false;// 打印状态交给状态机修改
-        auto mgr = PrinterStateManager::instance();
+        // auto mgr = PrinterStateManager::instance();
 #if !defined(FPGA_TEST) && !defined(QT_DEBUG)
         // if (mgr && mgr->canStopPrint()) {
         //     mgr->requestTransition(PrinterEvent::StopPrint);