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VX4-DiaphragmPump_WeiDaL/latest/InkJetPrinter.cpp
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byons a99094c58a 修改排气流程
2026-08-27 10:28:31 +08:00

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#include "InkJetPrinter.h"
#include "ui_inkjetprinter.h"
#include "QDebug"
#include "LogInfo.h"
#include "mainwindow.h"
#include "./Network/NetworkManager.h"
#include "ZkEdit.h"
#include "myinclude.h"
//#include "PIDController/fuzzy_PID.h"
#include "PumpValveEditor.h"
#include "PumpValveExecutor.h"
#include <QFile>
// ℃℉㎡±ΦφΩ◆✪@☢*✿❧
//#define DEBUG_CNT
#define MAX_VOL 300
#define MIN_VOL 0
void PID_init();
#define ONLYCNTCLEAR
InkJetPrinter::InkJetPrinter(QWidget *parent) :
QTabWidget(parent),
ui(new Ui::InkJetPrinter),
backwashSelfCheckDone(false)
{
system("ifconfig eth1 down");
system("rm /usr/local/Trolltech/QtEmbedded-4.6.3-arm/lib/fonts/*.ttf > tty1");
ui->setupUi(this);
SysPara *para = new SysPara();
// t_label = new QLabel();
// t_label->setWindowFlags(Qt::WindowStaysOnTopHint);
// t_label->setGeometry(0,0,640,480);
// t_label->setPixmap(QPixmap(QString::fromUtf8(":/image/Turkey_logo.png")));
bindSysPara(para);
ui->tabMainWindow->bindSysPara(para);
sysPara->status.InkOrSOLVEmptyCnt=0;
t1.start();//calandar_and_dat_t
fileTransceiv = new FileTranseceiver(5001);
QObject::connect(fileTransceiv,SIGNAL(fileRecieved(QString)),this,SLOT(recievedFile2Save(QString)));
fileTransceiv->start();
//edit@12-30
tcpTransceiv = new FileTranseceiver(5002);
tcpTransceiv->start();
connect(ui->tabPrintSetting,SIGNAL(HiddenFunction(bool)),ui->tabMainWindow->getTexteditOption(),SLOT(SetHiddenValue(bool)));
ui->tabMainWindow->SetEditMode(sysPara->para.EditMode);
ui->tabOtherInfo->bindSysPara(para);
ui->tabPrintSetting->bindSysPara(para);
ui->tabSystemSetting->bindSysPara(para);
ui->tabOtherInfo->bindSysPara(para);
ui->tabTriggerMode->bindSysPara(para);
ui->tabSystemManage->bindSysPara(para);
ui->tabPicEdit->bindSysPara(para);
backwashEditor = ui->tabBackwashEditor;
backwashExecutor.clear();
connect(backwashEditor, SIGNAL(executorCreated(PumpValveExecutor*)), this, SLOT(onBackwashExecutorCreated(PumpValveExecutor*)));
connect(backwashEditor, SIGNAL(requestStopExecution()), this, SLOT(onBackwashStopRequested()));
connect(backwashEditor, SIGNAL(resetRequested()), this, SLOT(onBackwashResetRequested()));
//#ifdef __NETWORKMANAGER__
#if 1
ui->tabNetworkManager->bindSysPara(para);
#else
//ui->tabNetworkManager->deleteLater();
removeTab(9);
#endif
//以下两个信号要在(ui->tabMainWindow->updateSysParaToUI();)之前绑定,否则获取不到文本框的更新值
connect (ui->tabTriggerMode,SIGNAL(autoUpdateFontWidthByTriggerCtrl(const unsigned int)),ui->tabPrintSetting,SLOT(autoUpdateFontWidth(const unsigned int)));
connect (ui->tabMainWindow,SIGNAL(autoUpdateFontWidthByMainWindow(const unsigned int)),ui->tabPrintSetting,SLOT(autoUpdateFontWidth(const unsigned int)));
ui->tabMainWindow->updateSysParaToUI();
ui->tabPrintSetting->updateSysParaToUI();
ui->tabPrintSetting->getFpgaVersionSetDisable();
ui->tabSystemSetting->updateSysParaToUI();
ui->tabOtherInfo->updateSysParaToUI();
ui->tabTriggerMode->updateSysParaToUI();
dlgShowMsg =new DlgShowMsg;
dlgShowMsg->hide();
timer = new QTimer();
connect(timer, SIGNAL(timeout()), this, SLOT(timerHandler()));
timer->start(10);
viscosity_timer = new QTimer();
connect(viscosity_timer, SIGNAL(timeout()), this, SLOT(viscosity_timerHandler()));
jd_timer = new QTimer();
connect(jd_timer, SIGNAL(timeout()), this, SLOT(jd_timerHandler()));
jd_timer->start(500);
jd_res = 0;
if(sysPara->para.gearPumpEnable)
{
pushButtonStartFlag = true;
}
//connect(this,SIGNAL(SpeedOver(int)),this,SLOT(OnSpeedOver(int)));
connect(this,SIGNAL(currentChanged(int)),this,SLOT(onInkJetPrinterCurrentChanged(int)));
connect(this,SIGNAL(setReclaimTankCurrentPos(int)),ui->tabMainWindow,SLOT(onReclainTankPositionChanged(int)));
connect(this,SIGNAL(reclaimTankCloseDone()),ui->tabMainWindow,SLOT(checkForPowerOff()));
connect(this,SIGNAL(reclaimTankBlock()),this,SLOT(onReclaimTankBlock()));
connect(ui->tabPrintSetting,SIGNAL(authChanged(int)),this,SLOT(onAuthChanged(int)));
connect (this,SIGNAL(sendPicScene(PicScene*)),ui->tabPrintSetting,SLOT(updateUIForSpecialCondition(PicScene*)));
connect(ui->tabPrintSetting,SIGNAL(authChanged(int)),ui->tabOtherInfo,SLOT(onAuthChanged(int)));
//test
connect(ui->tabMainWindow,SIGNAL(InkjetCleanUP()),ui->tabSystemSetting,SLOT(on_pushButtonCleanUP_pressed()));
connect(ui->tabMainWindow,SIGNAL(clearPressureFault()),this,SLOT(resetPressureCnt()));
connect(ui->tabSystemSetting,SIGNAL(pressureAdjust()),this,SLOT(pressureAdjustForsystemseeting()));
#ifdef COUNTER1_BY_GROUP /* 分段计米 */
connect(this,SIGNAL(updateCnt1GroupDisp(bool)),ui->tabPrintSetting,SLOT(onUpdateCnt1GroupDisp(bool)));
#endif
msgtest = new QMessageBox(this);
connect(msgtest, SIGNAL(finished(int)), this, SLOT(OnFinished(int)));
#ifdef MIMA
connect(ui->tabPrintSetting->dlgInputAddr,SIGNAL(printErrorStatus(QString,unsigned int)),this,SLOT(onPrintErrorStatus(QString,unsigned int)));//
#endif
connect(ui->tabSystemSetting,SIGNAL(changeEditMode(int)),this,SLOT(onchangeEditMode(int)));
connect(ui->tabSystemSetting,SIGNAL(systemSettingsAccepted()),this,SLOT(onSystemSettingsAccepted()));
// connect(ui->tabSystemSetting,SIGNAL(changeEditMode(int)),ui->tabMainWindow,SLOT(changeEditMode(int)));
connect(ui->tabSystemSetting,SIGNAL(setRunStatus(QString )),ui->tabMainWindow,SLOT(setRunStatus(QString)));
connect(ui->tabSystemManage,SIGNAL(enableReclaimButton(bool)),ui->tabMainWindow,SLOT(onEnableReclaimCtrlButton(bool)));
connect(ui->tabSystemManage,SIGNAL(configChanged(void)),this,SLOT(onConfigChanged(void)));
connect(ui->tabPrintSetting, SIGNAL(change_OutputPulse()), ui->tabTriggerMode, SLOT(OutputPulse()));
connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabPrintSetting,SLOT( PrintupdateSysParaToUI() ));
connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabSystemSetting,SLOT( SystemupdateSysParaToUI() ));
connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabOtherInfo,SLOT( OtherupdateSysParaToUI() ));
connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabTriggerMode,SLOT( TriggerupdateSysParaToUI() ));
connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabMainWindow->getTexteditOption(),SLOT( updateSysParaToZero() ));
connect (ui->tabMainWindow,SIGNAL(setMainTabNow(int)),this,SLOT(setCurrentIndex(int)));
//if(sysPara->para.EditMode==PICFILE){
connect(ui->tabPrintSetting,SIGNAL(authChanged(int)),ui->tabPicEdit,SLOT(updateAuthorization(int)));// 字库编辑使能
connect (ui->tabPicEdit,SIGNAL(setMainTabNow(int)),this,SLOT(setCurrentIndex(int)));
connect (ui->tabPicEdit ,SIGNAL(openCurrentFile (QString ,bool )),ui->tabMainWindow,SLOT(openPicFIleOpen(QString ,bool )));
connect (ui->tabMainWindow,SIGNAL(openCurrFile(QString)),ui->tabPicEdit,SLOT( EditCurrFile(QString)));
connect (ui->tabPicEdit ,SIGNAL(setMainTabEdit (int)),ui->tabMainWindow,SLOT(SetMainTabEdit(int)));
//}
//connect (ui->tabPrintSetting,SIGNAL(setMainTabNow(int)),this,SLOT(setCurrentIndex(int)));
connect (ui->tabMainWindow,SIGNAL(openCurrFile(QString)),this,SLOT(onChangeTab(QString)));
connect (ui->tabMainWindow,SIGNAL(CloseJd()),this,SLOT(close_jd_timer()));
connect (ui->tabMainWindow,SIGNAL(pushButtonStartPressed(bool)),this,SLOT(handlePushButtonStartPressed(bool)));
connect (ui->tabMainWindow,SIGNAL(repeatInitedPid()),this,SLOT(handleInitedPID()));
connect (ui->tabMainWindow,SIGNAL(setCNT1Select(bool)),ui->tabPrintSetting,SLOT(setCNT1BackColor(bool)));
connect (ui->tabMainWindow,SIGNAL(setCNT2Select(bool)),ui->tabPrintSetting,SLOT(setCNT2BackColor(bool)));
connect (ui->tabMainWindow,SIGNAL(setCNT3Select(bool)),ui->tabPrintSetting,SLOT(setCNT3BackColor(bool)));
connect(ui->tabMainWindow,SIGNAL(setDisableAll()),this,SLOT(disableTabClick()));
connect(ui->tabPrintSetting,SIGNAL(engineerMode(bool)),ui->tabOtherInfo,SLOT(engieerModeAcceptOther(bool)));
connect(ui->tabPrintSetting,SIGNAL(engineerMode(bool)),ui->tabSystemSetting,SLOT(engieerModeAcceptSystemSettting(bool)));
connect(ui->tabPrintSetting,SIGNAL(continuousHeatModuleChecked(bool)),ui->tabSystemSetting,SLOT(onContinousHeatchecked(bool)));
// backwashEditor will be shown/hidden based on authorization (onAuthChanged)
sysPara->status.rWarnViscoReady=0;
#ifdef SYS_LINUX
onAuthChanged(AUTH_NONE);
#else
onAuthChanged(AUTH_NONE | AUTH_SUPER_USER2 |AUTH_DISPLAY_SYSTEM_SETTING| 0xffff);
#endif
#ifdef CANCELAUTH
ui->tabPrintSetting->openAllAuth();
#endif
sysPara->status.WorkTimeOut=0;
ui->tabMainWindow->changeEditMode(0);
emit onchangeEditMode(0); // 20140912
sysPara->devOp->printCtrl( PRINT_CTRL_STOP);
#ifdef MYTEST
onAuthChanged(AUTH_NONE | AUTH_SUPER_USER2 |AUTH_DISPLAY_SYSTEM_SETTING| 0xffff);
#else
ui->tabMainWindow->on_pushButtonReclaimTankClose_pressed();
#endif
sysPara->status.viscosityFaultCnt=0;
setCurrentIndex(0);
sysPara->status.updateSoftEN=0;
sysPara->status.adjHightVolInitEN=0;
sysPara->status.FileChangeRestCntFlag=0;
sysPara->status.HVFaultCloseEn=0;
sysPara->devOp->printCtrl( PRINT_CTRL_STOP);
sysPara->devOp->writeFpgaCalandar(1);//
//qDebug()<<sysPara->para.calandar_and_dat.year;
sysPara->status.cnt1GroupRunningIndex=0;
//sysPara->status.cnt1RepeatCurrent=0;
sysPara->status.cnt1GroupCurrentLoop=0;
//JSON data
connect(ui->tabNetworkManager, SIGNAL(updateJSONData()), ui->tabMainWindow, SLOT(JSON_UpdateDATA()), Qt::QueuedConnection);
connect(ui->tabNetworkManager,SIGNAL(net_stopPrint()),ui->tabMainWindow,SLOT(on_pushButtonStopPrint_pressed()), Qt::QueuedConnection);
connect(ui->tabMainWindow,SIGNAL(getJSONData()),ui->tabNetworkManager,SLOT(on_GetJsonpushButton_clicked()), Qt::QueuedConnection);
connect(ui->tabNetworkManager,SIGNAL(OpenNewFile()),ui->tabMainWindow->getTexteditOption(),SLOT(onOpenNewFile()), Qt::QueuedConnection);
//JSON data
#ifdef MODBUS
modbus = NULL;
memset((uint8_t *)&sysPara->modbusParas, 0, sizeof(sysPara->modbusParas));
sysPara->modbusStatus.receiveEnbleFlag = 1;
snprintf((char *)sysPara->modbusParas.selectFileName, sizeof(sysPara->modbusParas.selectFileName), "%s",QFileInfo(sysPara->para.lastOpenedFileName).fileName().toAscii().constData());
modbus = new ModbusTcp(&sysPara->modbusParas, &sysPara->modbusStatus);
connect(modbus, SIGNAL(updateQRcode()), ui->tabMainWindow, SLOT(modbusUpdateQRCode()), Qt::QueuedConnection);
connect(modbus, SIGNAL(openFile(QString,bool)), ui->tabMainWindow->getTexteditOption(), SLOT(onFileOpen(QString,bool)), Qt::QueuedConnection);
connect(modbus, SIGNAL(startPrint()), ui->tabMainWindow, SLOT(on_pushButtonStartPrint_pressed()), Qt::QueuedConnection);
connect(modbus, SIGNAL(pausePrint()), ui->tabMainWindow, SLOT(on_pushButtonPausePrint_pressed()), Qt::QueuedConnection);//暂时屏蔽排除问题
connect(modbus,SIGNAL(stopPrint()),ui->tabMainWindow,SLOT(on_pushButtonStopPrint_pressed()), Qt::QueuedConnection);
connect(modbus,SIGNAL(writeCalendar()),this,SLOT(onModbusWriteCalendar()), Qt::QueuedConnection);
connect(modbus,SIGNAL(writeCalendar1()),this,SLOT(onModbusWriteCalendar1CurrValue()), Qt::QueuedConnection);
connect(modbus,SIGNAL(writeCalendar1EndValue()),this,SLOT(onModbusWriteCalendar1EndValue()), Qt::QueuedConnection);
connect(modbus,SIGNAL(writeCalendar2EndValue()),this,SLOT(onModbusWriteCalendar2EndValue()), Qt::QueuedConnection);
connect(modbus,SIGNAL(writeCalendar2RepeatValue()),this,SLOT(onModbusWriteCalendar2RepeatValue()), Qt::QueuedConnection);
connect(modbus,SIGNAL(writeCalendar2InitValue()),this,SLOT(onModbusWriteCalendar2InitValue()), Qt::QueuedConnection);
connect(modbus,SIGNAL(CNTResetNow()),ui->tabMainWindow,SLOT(onModbusCNTResetNowPressed()), Qt::QueuedConnection);
connect(modbus,SIGNAL(faultResume()),ui->tabMainWindow,SLOT(onLabelFaultRusumePressed()), Qt::QueuedConnection);
connect(modbus,SIGNAL(receivedPrintContent(int)),ui->tabMainWindow,SLOT(onModbusPrintReceivedContent(int)), Qt::QueuedConnection);
connect(modbus,SIGNAL(mbLineAndCharSpace(int, int)),ui->tabMainWindow->getTexteditOption(),SLOT(onMbSetLineAndChar(int, int)), Qt::QueuedConnection);
connect(modbus,SIGNAL(receivedPrintContent_PLC2(int)),ui->tabMainWindow,SLOT(onModbusPrintReceivedContent_PLC2(int)), Qt::QueuedConnection);
connect(this,SIGNAL(updataPara2UI()),ui->tabPrintSetting,SLOT( PrintupdateSysParaToUI() ), Qt::QueuedConnection);
connect(this, SIGNAL(openFile(QString,bool)), ui->tabMainWindow->getTexteditOption(), SLOT(onFileOpen(QString,bool)), Qt::QueuedConnection);
connect(this, SIGNAL(startPrint()), ui->tabMainWindow, SLOT(on_pushButtonStartPrint_pressed()), Qt::QueuedConnection);
connect(modbus,SIGNAL(receivedPrintContent_PLC3(QString)),ui->tabMainWindow,SLOT(onModbusPrintReceivedContent_PLC3(QString)));
#endif
ui->tabMainWindow->enableReclaimCtrlButton(false);
connect(ui->tabPrintSetting,SIGNAL(showYiMaShiFont()),ui->tabMainWindow->getTexteditOption(),SLOT(setShowYiMaShiFontOpt()));
//edit@12-14
connect(this,SIGNAL(currentChanged(int)),ui->tabMainWindow,SLOT(onInkJetPrinterCurrentChanged(int)), Qt::QueuedConnection);
#ifdef __STC_POWER__
if(sysPara->devOp->getPowerSource() == POWER_SOURCE_TIMER)
{
sysPara->status.powerSource = POWER_SOURCE_TIMER;
sysPara->status.needPowerOffTimerout = 1;
sysPara->status.waitPowerOffTime = 18; //运行半个钟
LogInfo::setRunStatusText(tr("定时开机"));
//qDebug()<<"power by:"<< sysPara->status.powerSource;
}
else
{
sysPara->status.powerSource = POWER_SOURCE_KEY;
sysPara->status.needPowerOffTimerout = 0;
}
//sysPara->devOp->setWakeUpTimer(3);
qDebug()<<"power by:"<< sysPara->status.powerSource;
#endif
//pidControllerInit();
PID_init();
#ifndef __DAC_ADJ_FUNCTION__
qDebug()<<"__DAC_ADJ_FUNCTION__";
removeTab(indexOf(ui->tabDacAdjust));
removeTab(indexOf(ui->tabFpgaDebug));
#else
// qDebug()<<"!!!!!!!!!!!!!!!!!!!!deleteLater";
removeTab(indexOf(ui->tabDacAdjust));
removeTab(indexOf(ui->tabFpgaDebug));
// removeTab(indexOf(ui->tabNetworkManager));
ui->tabWidget->removeTab(ui->tabWidget->indexOf(ui->tab_3));
ui->vol0SpinBox->setMinimum(0);
ui->vol1SpinBox->setMinimum(0);
ui->vol2SpinBox->setMinimum(0);
ui->vol3SpinBox->setMinimum(0);
ui->vol4SpinBox->setMinimum(0);
ui->vol5SpinBox->setMinimum(0);
ui->vol6SpinBox->setMinimum(0);
ui->vol7SpinBox->setMinimum(0);
ui->vol8SpinBox->setMinimum(0);
ui->vol9SpinBox->setMinimum(0);
ui->vol10SpinBox->setMinimum(0);
ui->vol11SpinBox->setMinimum(0);
ui->vol12SpinBox->setMinimum(0);
ui->vol13SpinBox->setMinimum(0);
ui->vol14SpinBox->setMinimum(0);
ui->vol15SpinBox->setMinimum(0);
ui->vol16SpinBox->setMinimum(0);
ui->vol17SpinBox->setMinimum(0);
ui->vol18SpinBox->setMinimum(0);
ui->vol19SpinBox->setMinimum(0);
ui->vol20SpinBox->setMinimum(0);
ui->vol21SpinBox->setMinimum(0);
ui->vol22SpinBox->setMinimum(0);
ui->vol23SpinBox->setMinimum(0);
ui->vol24SpinBox->setMinimum(0);
ui->vol25SpinBox->setMinimum(0);
ui->vol26SpinBox->setMinimum(0);
ui->vol27SpinBox->setMinimum(0);
ui->vol28SpinBox->setMinimum(0);
ui->vol29SpinBox->setMinimum(0);
ui->vol30SpinBox->setMinimum(0);
ui->vol31SpinBox->setMinimum(0);
ui->vol32SpinBox->setMinimum(0);
ui->vol33SpinBox->setMinimum(0);
ui->vol34SpinBox->setMinimum(0);
ui->vol35SpinBox->setMinimum(0);
ui->vol36SpinBox->setMinimum(0);
ui->vol37SpinBox->setMinimum(0);
ui->vol38SpinBox->setMinimum(0);
ui->vol39SpinBox->setMinimum(0);
ui->vol0SpinBox->setMaximum(MAX_VOL);
ui->vol1SpinBox->setMaximum(MAX_VOL);
ui->vol2SpinBox->setMaximum(MAX_VOL);
ui->vol3SpinBox->setMaximum(MAX_VOL);
ui->vol4SpinBox->setMaximum(MAX_VOL);
ui->vol5SpinBox->setMaximum(MAX_VOL);
ui->vol6SpinBox->setMaximum(MAX_VOL);
ui->vol7SpinBox->setMaximum(MAX_VOL);
ui->vol8SpinBox->setMaximum(MAX_VOL);
ui->vol9SpinBox->setMaximum(MAX_VOL);
ui->vol10SpinBox->setMaximum(MAX_VOL);
ui->vol11SpinBox->setMaximum(MAX_VOL);
ui->vol12SpinBox->setMaximum(MAX_VOL);
ui->vol13SpinBox->setMaximum(MAX_VOL);
ui->vol14SpinBox->setMaximum(MAX_VOL);
ui->vol15SpinBox->setMaximum(MAX_VOL);
ui->vol16SpinBox->setMaximum(MAX_VOL);
ui->vol17SpinBox->setMaximum(MAX_VOL);
ui->vol18SpinBox->setMaximum(MAX_VOL);
ui->vol19SpinBox->setMaximum(MAX_VOL);
ui->vol20SpinBox->setMaximum(MAX_VOL);
ui->vol21SpinBox->setMaximum(MAX_VOL);
ui->vol22SpinBox->setMaximum(MAX_VOL);
ui->vol23SpinBox->setMaximum(MAX_VOL);
ui->vol24SpinBox->setMaximum(MAX_VOL);
ui->vol25SpinBox->setMaximum(MAX_VOL);
ui->vol26SpinBox->setMaximum(MAX_VOL);
ui->vol27SpinBox->setMaximum(MAX_VOL);
ui->vol28SpinBox->setMaximum(MAX_VOL);
ui->vol29SpinBox->setMaximum(MAX_VOL);
ui->vol30SpinBox->setMaximum(MAX_VOL);
ui->vol31SpinBox->setMaximum(MAX_VOL);
ui->vol32SpinBox->setMaximum(MAX_VOL);
ui->vol33SpinBox->setMaximum(MAX_VOL);
ui->vol34SpinBox->setMaximum(MAX_VOL);
ui->vol35SpinBox->setMaximum(MAX_VOL);
ui->vol36SpinBox->setMaximum(MAX_VOL);
ui->vol37SpinBox->setMaximum(MAX_VOL);
ui->vol38SpinBox->setMaximum(MAX_VOL);
ui->vol39SpinBox->setMaximum(MAX_VOL);
ui->fvol0SpinBox->setMinimum(0);
ui->fvol1SpinBox->setMinimum(0);
ui->fvol2SpinBox->setMinimum(0);
ui->fvol3SpinBox->setMinimum(0);
ui->fvol4SpinBox->setMinimum(0);
ui->fvol5SpinBox->setMinimum(0);
ui->fvol6SpinBox->setMinimum(0);
ui->fvol7SpinBox->setMinimum(0);
ui->fvol8SpinBox->setMinimum(0);
ui->fvol9SpinBox->setMinimum(0);
ui->fvol10SpinBox->setMinimum(0);
ui->fvol11SpinBox->setMinimum(0);
ui->fvol12SpinBox->setMinimum(0);
ui->fvol13SpinBox->setMinimum(0);
ui->fvol14SpinBox->setMinimum(0);
ui->fvol15SpinBox->setMinimum(0);
ui->fvol16SpinBox->setMinimum(0);
ui->fvol17SpinBox->setMinimum(0);
ui->fvol18SpinBox->setMinimum(0);
ui->fvol19SpinBox->setMinimum(0);
ui->fvol20SpinBox->setMinimum(0);
ui->fvol21SpinBox->setMinimum(0);
ui->fvol22SpinBox->setMinimum(0);
ui->fvol23SpinBox->setMinimum(0);
ui->fvol24SpinBox->setMinimum(0);
ui->fvol25SpinBox->setMinimum(0);
ui->fvol26SpinBox->setMinimum(0);
ui->fvol27SpinBox->setMinimum(0);
ui->fvol28SpinBox->setMinimum(0);
ui->fvol29SpinBox->setMinimum(0);
ui->fvol30SpinBox->setMinimum(0);
ui->fvol31SpinBox->setMinimum(0);
ui->fvol32SpinBox->setMinimum(0);
ui->fvol33SpinBox->setMinimum(0);
ui->fvol34SpinBox->setMinimum(0);
ui->fvol35SpinBox->setMinimum(0);
ui->fvol36SpinBox->setMinimum(0);
ui->fvol37SpinBox->setMinimum(0);
ui->fvol38SpinBox->setMinimum(0);
ui->fvol39SpinBox->setMinimum(0);
ui->fvol0SpinBox->setMaximum(MAX_VOL);
ui->fvol1SpinBox->setMaximum(MAX_VOL);
ui->fvol2SpinBox->setMaximum(MAX_VOL);
ui->fvol3SpinBox->setMaximum(MAX_VOL);
ui->fvol4SpinBox->setMaximum(MAX_VOL);
ui->fvol5SpinBox->setMaximum(MAX_VOL);
ui->fvol6SpinBox->setMaximum(MAX_VOL);
ui->fvol7SpinBox->setMaximum(MAX_VOL);
ui->fvol8SpinBox->setMaximum(MAX_VOL);
ui->fvol9SpinBox->setMaximum(MAX_VOL);
ui->fvol10SpinBox->setMaximum(MAX_VOL);
ui->fvol11SpinBox->setMaximum(MAX_VOL);
ui->fvol12SpinBox->setMaximum(MAX_VOL);
ui->fvol13SpinBox->setMaximum(MAX_VOL);
ui->fvol14SpinBox->setMaximum(MAX_VOL);
ui->fvol15SpinBox->setMaximum(MAX_VOL);
ui->fvol16SpinBox->setMaximum(MAX_VOL);
ui->fvol17SpinBox->setMaximum(MAX_VOL);
ui->fvol18SpinBox->setMaximum(MAX_VOL);
ui->fvol19SpinBox->setMaximum(MAX_VOL);
ui->fvol20SpinBox->setMaximum(MAX_VOL);
ui->fvol21SpinBox->setMaximum(MAX_VOL);
ui->fvol22SpinBox->setMaximum(MAX_VOL);
ui->fvol23SpinBox->setMaximum(MAX_VOL);
ui->fvol24SpinBox->setMaximum(MAX_VOL);
ui->fvol25SpinBox->setMaximum(MAX_VOL);
ui->fvol26SpinBox->setMaximum(MAX_VOL);
ui->fvol27SpinBox->setMaximum(MAX_VOL);
ui->fvol28SpinBox->setMaximum(MAX_VOL);
ui->fvol29SpinBox->setMaximum(MAX_VOL);
ui->fvol30SpinBox->setMaximum(MAX_VOL);
ui->fvol31SpinBox->setMaximum(MAX_VOL);
ui->fvol32SpinBox->setMaximum(MAX_VOL);
ui->fvol33SpinBox->setMaximum(MAX_VOL);
ui->fvol34SpinBox->setMaximum(MAX_VOL);
ui->fvol35SpinBox->setMaximum(MAX_VOL);
ui->fvol36SpinBox->setMaximum(MAX_VOL);
ui->fvol37SpinBox->setMaximum(MAX_VOL);
ui->fvol38SpinBox->setMaximum(MAX_VOL);
ui->fvol39SpinBox->setMaximum(MAX_VOL);
ui->cVol0SpinBox->setMinimum(0);
ui->cVol1SpinBox->setMinimum(0);
ui->cVol2SpinBox->setMinimum(0);
ui->cVol3SpinBox->setMinimum(0);
ui->cVol4SpinBox->setMinimum(0);
ui->cVol5SpinBox->setMinimum(0);
ui->cVol6SpinBox->setMinimum(0);
ui->cVol7SpinBox->setMinimum(0);
ui->cVol8SpinBox->setMinimum(0);
ui->cVol9SpinBox->setMinimum(0);
ui->cVol10SpinBox->setMinimum(0);
ui->cVol11SpinBox->setMinimum(0);
ui->cVol12SpinBox->setMinimum(0);
ui->cVol13SpinBox->setMinimum(0);
ui->cVol14SpinBox->setMinimum(0);
ui->cVol15SpinBox->setMinimum(0);
ui->cVol16SpinBox->setMinimum(0);
ui->cVol17SpinBox->setMinimum(0);
ui->cVol18SpinBox->setMinimum(0);
ui->cVol19SpinBox->setMinimum(0);
ui->cVol20SpinBox->setMinimum(0);
ui->cVol21SpinBox->setMinimum(0);
ui->cVol22SpinBox->setMinimum(0);
ui->cVol23SpinBox->setMinimum(0);
ui->cVol24SpinBox->setMinimum(0);
ui->cVol25SpinBox->setMinimum(0);
ui->cVol26SpinBox->setMinimum(0);
ui->cVol27SpinBox->setMinimum(0);
ui->cVol28SpinBox->setMinimum(0);
ui->cVol29SpinBox->setMinimum(0);
ui->cVol30SpinBox->setMinimum(0);
ui->cVol31SpinBox->setMinimum(0);
ui->cVol32SpinBox->setMinimum(0);
ui->cVol33SpinBox->setMinimum(0);
ui->cVol34SpinBox->setMinimum(0);
ui->cVol35SpinBox->setMinimum(0);
ui->cVol36SpinBox->setMinimum(0);
ui->cVol37SpinBox->setMinimum(0);
ui->cVol38SpinBox->setMinimum(0);
ui->cVol39SpinBox->setMinimum(0);
ui->cVol0SpinBox->setMaximum(MAX_VOL);
ui->cVol1SpinBox->setMaximum(MAX_VOL);
ui->cVol2SpinBox->setMaximum(MAX_VOL);
ui->cVol3SpinBox->setMaximum(MAX_VOL);
ui->cVol4SpinBox->setMaximum(MAX_VOL);
ui->cVol5SpinBox->setMaximum(MAX_VOL);
ui->cVol6SpinBox->setMaximum(MAX_VOL);
ui->cVol7SpinBox->setMaximum(MAX_VOL);
ui->cVol8SpinBox->setMaximum(MAX_VOL);
ui->cVol9SpinBox->setMaximum(MAX_VOL);
ui->cVol10SpinBox->setMaximum(MAX_VOL);
ui->cVol11SpinBox->setMaximum(MAX_VOL);
ui->cVol12SpinBox->setMaximum(MAX_VOL);
ui->cVol13SpinBox->setMaximum(MAX_VOL);
ui->cVol14SpinBox->setMaximum(MAX_VOL);
ui->cVol15SpinBox->setMaximum(MAX_VOL);
ui->cVol16SpinBox->setMaximum(MAX_VOL);
ui->cVol17SpinBox->setMaximum(MAX_VOL);
ui->cVol18SpinBox->setMaximum(MAX_VOL);
ui->cVol19SpinBox->setMaximum(MAX_VOL);
ui->cVol20SpinBox->setMaximum(MAX_VOL);
ui->cVol21SpinBox->setMaximum(MAX_VOL);
ui->cVol22SpinBox->setMaximum(MAX_VOL);
ui->cVol23SpinBox->setMaximum(MAX_VOL);
ui->cVol24SpinBox->setMaximum(MAX_VOL);
ui->cVol25SpinBox->setMaximum(MAX_VOL);
ui->cVol26SpinBox->setMaximum(MAX_VOL);
ui->cVol27SpinBox->setMaximum(MAX_VOL);
ui->cVol28SpinBox->setMaximum(MAX_VOL);
ui->cVol29SpinBox->setMaximum(MAX_VOL);
ui->cVol30SpinBox->setMaximum(MAX_VOL);
ui->cVol31SpinBox->setMaximum(MAX_VOL);
ui->cVol32SpinBox->setMaximum(MAX_VOL);
ui->cVol33SpinBox->setMaximum(MAX_VOL);
ui->cVol34SpinBox->setMaximum(MAX_VOL);
ui->cVol35SpinBox->setMaximum(MAX_VOL);
ui->cVol36SpinBox->setMaximum(MAX_VOL);
ui->cVol37SpinBox->setMaximum(MAX_VOL);
ui->cVol38SpinBox->setMaximum(MAX_VOL);
ui->cVol39SpinBox->setMaximum(MAX_VOL);
loadVoltageValue();
connect(ui->savePushButton,SIGNAL(clicked()), this,SLOT( DacAdjustStore()));
#endif
#ifdef __FPGA_DEBUG__
connect(ui->fpgaWriteBytePushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugWriteByte()));
connect(ui->fpgaReadBytePushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugReadByte()));
connect(ui->fpgaWriteWordPushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugWriteWord()));
connect(ui->fpgaReadWordPushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugReadWord()));
connect(ui->fpgaWriteDWordPushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugWriteDWord()));
connect(ui->fpgaReadDWordPushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugReadDWord()));
#endif
sysPara->status.statWarn = sysPara->status.statWarn | WARN_STATUS_INK_WARN; //先置墨水标示为1
sleep(3);
}
static void deleteLaterDeleter(PumpValveExecutor *p) { if(p) p->deleteLater(); }
void InkJetPrinter::loadVoltageValue()
{
#ifdef __DAC_ADJ_FUNCTION__
ui->vol0SpinBox->setValue(sysPara->para.printed_adj_dac[0]);
ui->vol1SpinBox->setValue(sysPara->para.printed_adj_dac[1]);
ui->vol2SpinBox->setValue(sysPara->para.printed_adj_dac[2]);
ui->vol3SpinBox->setValue(sysPara->para.printed_adj_dac[3]);
ui->vol4SpinBox->setValue(sysPara->para.printed_adj_dac[4]);
ui->vol5SpinBox->setValue(sysPara->para.printed_adj_dac[5]);
ui->vol6SpinBox->setValue(sysPara->para.printed_adj_dac[6]);
ui->vol7SpinBox->setValue(sysPara->para.printed_adj_dac[7]);
ui->vol8SpinBox->setValue(sysPara->para.printed_adj_dac[8]);
ui->vol9SpinBox->setValue(sysPara->para.printed_adj_dac[9]);
ui->vol10SpinBox->setValue(sysPara->para.printed_adj_dac[10]);
ui->vol11SpinBox->setValue(sysPara->para.printed_adj_dac[11]);
ui->vol12SpinBox->setValue(sysPara->para.printed_adj_dac[12]);
ui->vol13SpinBox->setValue(sysPara->para.printed_adj_dac[13]);
ui->vol14SpinBox->setValue(sysPara->para.printed_adj_dac[14]);
ui->vol15SpinBox->setValue(sysPara->para.printed_adj_dac[15]);
ui->vol16SpinBox->setValue(sysPara->para.printed_adj_dac[16]);
ui->vol17SpinBox->setValue(sysPara->para.printed_adj_dac[17]);
ui->vol18SpinBox->setValue(sysPara->para.printed_adj_dac[18]);
ui->vol19SpinBox->setValue(sysPara->para.printed_adj_dac[19]);
ui->vol20SpinBox->setValue(sysPara->para.printed_adj_dac[20]);
ui->vol21SpinBox->setValue(sysPara->para.printed_adj_dac[21]);
ui->vol22SpinBox->setValue(sysPara->para.printed_adj_dac[22]);
ui->vol23SpinBox->setValue(sysPara->para.printed_adj_dac[23]);
ui->vol24SpinBox->setValue(sysPara->para.printed_adj_dac[24]);
ui->vol25SpinBox->setValue(sysPara->para.printed_adj_dac[25]);
ui->vol26SpinBox->setValue(sysPara->para.printed_adj_dac[26]);
ui->vol27SpinBox->setValue(sysPara->para.printed_adj_dac[27]);
ui->vol28SpinBox->setValue(sysPara->para.printed_adj_dac[28]);
ui->vol29SpinBox->setValue(sysPara->para.printed_adj_dac[29]);
ui->vol30SpinBox->setValue(sysPara->para.printed_adj_dac[30]);
ui->vol31SpinBox->setValue(sysPara->para.printed_adj_dac[31]);
ui->vol32SpinBox->setValue(sysPara->para.printed_adj_dac[32]);
ui->vol33SpinBox->setValue(sysPara->para.printed_adj_dac[33]);
ui->vol34SpinBox->setValue(sysPara->para.printed_adj_dac[34]);
ui->vol35SpinBox->setValue(sysPara->para.printed_adj_dac[35]);
ui->vol36SpinBox->setValue(sysPara->para.printed_adj_dac[36]);
ui->vol37SpinBox->setValue(sysPara->para.printed_adj_dac[37]);
ui->vol38SpinBox->setValue(sysPara->para.printed_adj_dac[38]);
ui->vol39SpinBox->setValue(sysPara->para.printed_adj_dac[39]);
ui->cVol0SpinBox->setValue(sysPara->para.printed_continue_col_dac[0]);
ui->cVol1SpinBox->setValue(sysPara->para.printed_continue_col_dac[1]);
ui->cVol2SpinBox->setValue(sysPara->para.printed_continue_col_dac[2]);
ui->cVol3SpinBox->setValue(sysPara->para.printed_continue_col_dac[3]);
ui->cVol4SpinBox->setValue(sysPara->para.printed_continue_col_dac[4]);
ui->cVol5SpinBox->setValue(sysPara->para.printed_continue_col_dac[5]);
ui->cVol6SpinBox->setValue(sysPara->para.printed_continue_col_dac[6]);
ui->cVol7SpinBox->setValue(sysPara->para.printed_continue_col_dac[7]);
ui->cVol8SpinBox->setValue(sysPara->para.printed_continue_col_dac[8]);
ui->cVol9SpinBox->setValue(sysPara->para.printed_continue_col_dac[9]);
ui->cVol10SpinBox->setValue(sysPara->para.printed_continue_col_dac[10]);
ui->cVol11SpinBox->setValue(sysPara->para.printed_continue_col_dac[11]);
ui->cVol12SpinBox->setValue(sysPara->para.printed_continue_col_dac[12]);
ui->cVol13SpinBox->setValue(sysPara->para.printed_continue_col_dac[13]);
ui->cVol14SpinBox->setValue(sysPara->para.printed_continue_col_dac[14]);
ui->cVol15SpinBox->setValue(sysPara->para.printed_continue_col_dac[15]);
ui->cVol16SpinBox->setValue(sysPara->para.printed_continue_col_dac[16]);
ui->cVol17SpinBox->setValue(sysPara->para.printed_continue_col_dac[17]);
ui->cVol18SpinBox->setValue(sysPara->para.printed_continue_col_dac[18]);
ui->cVol19SpinBox->setValue(sysPara->para.printed_continue_col_dac[19]);
ui->cVol20SpinBox->setValue(sysPara->para.printed_continue_col_dac[20]);
ui->cVol21SpinBox->setValue(sysPara->para.printed_continue_col_dac[21]);
ui->cVol22SpinBox->setValue(sysPara->para.printed_continue_col_dac[22]);
ui->cVol23SpinBox->setValue(sysPara->para.printed_continue_col_dac[23]);
ui->cVol24SpinBox->setValue(sysPara->para.printed_continue_col_dac[24]);
ui->cVol25SpinBox->setValue(sysPara->para.printed_continue_col_dac[25]);
ui->cVol26SpinBox->setValue(sysPara->para.printed_continue_col_dac[26]);
ui->cVol27SpinBox->setValue(sysPara->para.printed_continue_col_dac[27]);
ui->cVol28SpinBox->setValue(sysPara->para.printed_continue_col_dac[28]);
ui->cVol29SpinBox->setValue(sysPara->para.printed_continue_col_dac[29]);
ui->cVol30SpinBox->setValue(sysPara->para.printed_continue_col_dac[30]);
ui->cVol31SpinBox->setValue(sysPara->para.printed_continue_col_dac[31]);
ui->cVol32SpinBox->setValue(sysPara->para.printed_continue_col_dac[32]);
ui->cVol33SpinBox->setValue(sysPara->para.printed_continue_col_dac[33]);
ui->cVol34SpinBox->setValue(sysPara->para.printed_continue_col_dac[34]);
ui->cVol35SpinBox->setValue(sysPara->para.printed_continue_col_dac[35]);
ui->cVol36SpinBox->setValue(sysPara->para.printed_continue_col_dac[36]);
ui->cVol37SpinBox->setValue(sysPara->para.printed_continue_col_dac[37]);
ui->cVol38SpinBox->setValue(sysPara->para.printed_continue_col_dac[38]);
ui->cVol39SpinBox->setValue(sysPara->para.printed_continue_col_dac[39]);
ui->fvol0SpinBox->setValue(sysPara->para.printed_full_col_dac[0]);
ui->fvol1SpinBox->setValue(sysPara->para.printed_full_col_dac[1]);
ui->fvol2SpinBox->setValue(sysPara->para.printed_full_col_dac[2]);
ui->fvol3SpinBox->setValue(sysPara->para.printed_full_col_dac[3]);
ui->fvol4SpinBox->setValue(sysPara->para.printed_full_col_dac[4]);
ui->fvol5SpinBox->setValue(sysPara->para.printed_full_col_dac[5]);
ui->fvol6SpinBox->setValue(sysPara->para.printed_full_col_dac[6]);
ui->fvol7SpinBox->setValue(sysPara->para.printed_full_col_dac[7]);
ui->fvol8SpinBox->setValue(sysPara->para.printed_full_col_dac[8]);
ui->fvol9SpinBox->setValue(sysPara->para.printed_full_col_dac[9]);
ui->fvol10SpinBox->setValue(sysPara->para.printed_full_col_dac[10]);
ui->fvol11SpinBox->setValue(sysPara->para.printed_full_col_dac[11]);
ui->fvol12SpinBox->setValue(sysPara->para.printed_full_col_dac[12]);
ui->fvol13SpinBox->setValue(sysPara->para.printed_full_col_dac[13]);
ui->fvol14SpinBox->setValue(sysPara->para.printed_full_col_dac[14]);
ui->fvol15SpinBox->setValue(sysPara->para.printed_full_col_dac[15]);
ui->fvol16SpinBox->setValue(sysPara->para.printed_full_col_dac[16]);
ui->fvol17SpinBox->setValue(sysPara->para.printed_full_col_dac[17]);
ui->fvol18SpinBox->setValue(sysPara->para.printed_full_col_dac[18]);
ui->fvol19SpinBox->setValue(sysPara->para.printed_full_col_dac[19]);
ui->fvol20SpinBox->setValue(sysPara->para.printed_full_col_dac[20]);
ui->fvol21SpinBox->setValue(sysPara->para.printed_full_col_dac[21]);
ui->fvol22SpinBox->setValue(sysPara->para.printed_full_col_dac[22]);
ui->fvol23SpinBox->setValue(sysPara->para.printed_full_col_dac[23]);
ui->fvol24SpinBox->setValue(sysPara->para.printed_full_col_dac[24]);
ui->fvol25SpinBox->setValue(sysPara->para.printed_full_col_dac[25]);
ui->fvol26SpinBox->setValue(sysPara->para.printed_full_col_dac[26]);
ui->fvol27SpinBox->setValue(sysPara->para.printed_full_col_dac[27]);
ui->fvol28SpinBox->setValue(sysPara->para.printed_full_col_dac[28]);
ui->fvol29SpinBox->setValue(sysPara->para.printed_full_col_dac[29]);
ui->fvol30SpinBox->setValue(sysPara->para.printed_full_col_dac[30]);
ui->fvol31SpinBox->setValue(sysPara->para.printed_full_col_dac[31]);
ui->fvol32SpinBox->setValue(sysPara->para.printed_full_col_dac[32]);
ui->fvol33SpinBox->setValue(sysPara->para.printed_full_col_dac[33]);
ui->fvol34SpinBox->setValue(sysPara->para.printed_full_col_dac[34]);
ui->fvol35SpinBox->setValue(sysPara->para.printed_full_col_dac[35]);
ui->fvol36SpinBox->setValue(sysPara->para.printed_full_col_dac[36]);
ui->fvol37SpinBox->setValue(sysPara->para.printed_full_col_dac[37]);
ui->fvol38SpinBox->setValue(sysPara->para.printed_full_col_dac[38]);
ui->fvol39SpinBox->setValue(sysPara->para.printed_full_col_dac[39]);
if(sysPara->para.dacScale < 40 || sysPara->para.dacScale>150)
sysPara->para.dacScale = 100;
//ui->dacScaledSpinBox->setValue(sysPara->para.dacScale);
//memcpy(sysPara->status.printed_adj_dac, sysPara->para.printed_adj_dac, sizeof(sysPara->para.printed_adj_dac));
#endif
}
struct _pid{
float SetSpeed;//定义设定值
float ActualSpeed;//定义实际值
float err;//定义偏差值
float err_last;//定义上一个偏差值
float Kp,Ki,Kd;//定义比例、积分、微分系数
float voltage;//定义电压值(控制执行器的变量)
float integral;//定义积分值
float integral_max; //积分限幅（根据实际调整）
}pid;
void PID_init(){
pid.SetSpeed=0.0;
pid.ActualSpeed=0.0;
pid.err=0.0;
pid.err_last=0.0;
pid.voltage=0.0;
pid.integral=0.0;
pid.integral_max=400.0f;
pid.Kp=0.21;
pid.Ki=0.006;
pid.Kd=0.0;
}
static float u = 1.0;
static int s_rampCnt = 0;
static bool s_rampDone = false;
static int s_pidCallCnt = 0;
float PID_realize(float speed, float act){
unsigned char index = 1;
pid.SetSpeed=speed;
pid.ActualSpeed = act;
pid.err=pid.SetSpeed-pid.ActualSpeed;
if(u < 900)
{
pid.integral+=pid.err;
}
pid.voltage=pid.Kp*pid.err + index*pid.Ki*pid.integral + pid.Kd*(pid.err-pid.err_last);
pid.err_last=pid.err;
pid.ActualSpeed =pid.voltage*1.0;
return pid.ActualSpeed;
}
float PID_realize2(float speed, float act){
pid.Kp = 0.08f;
pid.Ki = 0.003f; // 0.015 * (100ms/500ms) = 0.003，防积分饱和
pid.Kd = 0.0f;
pid.SetSpeed = speed;
pid.ActualSpeed = act;
pid.err = pid.SetSpeed - pid.ActualSpeed;
// 增量式PID差分公式：Δu = Kp*(e[k]-e[k-1]) + Ki*e[k] + Kd*(e[k]-2*e[k-1]+e[k-2])
// e[k-2] 用 voltage 字段暂存
float delta_u = pid.Kp * (pid.err - pid.err_last)
+ pid.Ki * pid.err
+ pid.Kd * (pid.err - 2.0f * pid.err_last + pid.voltage);
// 自适应步长：误差大时快速逼近，误差小时精细调节
float absErr = (pid.err < 0) ? -pid.err : pid.err;
float maxStep, minStep;
if(absErr > 50.0f) {
maxStep = 6.0f; minStep = -10.0f; // 大误差：快速逼近
} else if(absErr > 20.0f) {
maxStep = 3.0f; minStep = -5.0f; // 中误差：适中
} else {
maxStep = 1.5f; minStep = -2.5f; // 小误差：精细调节
}
if(delta_u > maxStep) delta_u = maxStep;
if(delta_u < minStep) delta_u = minStep;
pid.voltage = pid.err_last; // 暂存 e[k-2]
pid.err_last = pid.err;
return delta_u;
}
void InkJetPrinter::pressureAdj(int type)
{
if(sysPara->status.gearPumpRunStopFlag || sysPara->status.flagOfSpeedAlarm)
{
sysPara->para.gearPumpValue = 0;
u = 0.0f;
m_rampDone = false;
m_adjSkip = 0;
m_lastAvgPressure = 0;
m_bufValidCount = 0;
for(int i = 0; i < 20; i++) m_pressureBuf[i] = 0;
m_bufIdx = 0;
sysPara->devOp->WriteMoterPump();
return;
}
if(!sysPara->para.gearPumpEnable)
{
// 非齿轮泵模式：沿用原有位置式PID
if(u > 0 || ((sysPara->para.pressure - sysPara->status.PRESSURE) > 0))
u = PID_realize((float)sysPara->para.pressure, (float)sysPara->status.PRESSURE);
sysPara->para.gearPumpValue = (u > 0) ? (unsigned short)u : 0;
if(sysPara->para.gearPumpValue > 800)
sysPara->para.gearPumpValue = 800;
sysPara->devOp->WriteMoterPump();
return;
}
//回收泵模式限速
int maxValue = sysPara->para.flagOfReclaimPumEnable ? 420 : 800;
if(maxValue < 60) maxValue = 60;
int maxSpeed = (int)sysPara->para.gearPumpSpeedAlarm;
int actual = sysPara->status.PRESSURE;
int target = (int)sysPara->para.pressure;
int cur;
//每次进入都更新滑动平均缓冲
m_pressureBuf[m_bufIdx] = actual;
m_bufIdx = (m_bufIdx + 1) % 20;
if(m_bufValidCount < 20) m_bufValidCount++; // 累积有效点数
// 优化：缓冲区未满时只对有效数据求平均，避免0值拉低平均值
int avgPressure = 0;
for(int i = 0; i < m_bufValidCount; i++) {
avgPressure += m_pressureBuf[i];
}
avgPressure /= m_bufValidCount;
//硬保护：压力超过目标+50，立即强制减速，优先级最高
if(actual > target + 50)
{
float overErr = (float)(actual - (target + 50));
float delta = -0.1f * overErr;
if(delta < -15.0f) delta = -15.0f;
u += delta;
if(u < 60.0f) u = 60.0f;
if(u > (float)maxValue) u = (float)maxValue;
m_lastAvgPressure = actual;
sysPara->para.gearPumpValue = (unsigned short)(int)u;
sysPara->devOp->WriteMoterPump();
return;
}
// 软启动：自适应步长，每 800ms 一次
// 自检期间也走此逻辑，自检完成后重置重新收敛
// 软启动阶段不做压力稳定检测，优先快速收敛
if(!m_rampDone)
{
if(++m_adjSkip < 8)
{
sysPara->para.gearPumpValue = (unsigned short)(int)u;
sysPara->devOp->WriteMoterPump();
return;
}
m_adjSkip = 0;
int err = target - actual;
if(err < 0)
{
// 超压：小步减速
u -= 1.0f;
}
else
{
// 自适应步长：差得远步子大，差得近步子小
float step;
if (err > 200) step = 5.0f;
else if(err > 100) step = 3.0f;
else if(err > 50) step = 2.0f;
else step = 1.0f;
u += step;
}
if(u < 60.0f) u = 60.0f;
if(u > (float)maxValue) u = (float)maxValue;
// 转速上限保护：VX4特有，防止回收泵模式下转速超标
if(sysPara->para.flagOfReclaimPumEnable &&
sysPara->status.gearPumpRunSpeed >= maxSpeed)
{
u -= 3.0f;
if(u < 60.0f) u = 60.0f;
if(u > (float)maxValue) u = (float)maxValue;
}
cur = (int)u;
// 进入闭环条件：压力已接近目标±30以内
if(sysPara->status.selfCheckDone && err >= -30 && err <= 30)
{
m_rampDone = true;
m_adjSkip = 0;
}
sysPara->para.gearPumpValue = (unsigned short)cur;
sysPara->devOp->WriteMoterPump();
return;
}
//闭环：使用实时压力做快速小步修正，每200ms调整一次
{
m_adjSkip++;
if(m_adjSkip < 2)
{
sysPara->para.gearPumpValue = (unsigned short)(int)u;
sysPara->devOp->WriteMoterPump();
return;
}
m_adjSkip = 0;
float err = (float)(target - actual);
float absErr = err;
if(absErr < 0.0f) absErr = -absErr;
if(absErr < 0.5f)
{
m_lastAvgPressure = actual;
sysPara->para.gearPumpValue = (unsigned short)(int)u;
sysPara->devOp->WriteMoterPump();
return;
}
int pressureChange = actual - m_lastAvgPressure;
m_lastAvgPressure = actual;
float delta_u;
if(absErr <= 5.0f &&
((err > 0.0f && pressureChange > 0) ||
(err < 0.0f && pressureChange < 0)))
{
delta_u = -0.20f * (float)pressureChange;
}
else
{
delta_u = 0.05f * err - 0.20f * (float)pressureChange;
}
float maxDelta;
if(absErr > 30.0f) maxDelta = 1.0f;
else if(absErr > 10.0f) maxDelta = 0.6f;
else maxDelta = 0.3f;
if(delta_u > maxDelta) delta_u = maxDelta;
if(delta_u < -maxDelta) delta_u = -maxDelta;
if(sysPara->para.flagOfReclaimPumEnable &&
sysPara->status.gearPumpRunSpeed >= maxSpeed)
{
if(delta_u > 0.0f) delta_u = 0.0f;
}
u += delta_u;
if(u < 60.0f) u = 60.0f;
if(u > (float)maxValue) u = (float)maxValue;
cur = (int)u;
sysPara->para.gearPumpValue = (unsigned short)cur;
sysPara->devOp->WriteMoterPump();
}
}
void InkJetPrinter::DacAdjustStore()
{
#ifdef __DAC_ADJ_FUNCTION__
sysPara->para.printed_adj_dac[0] = ui->vol0SpinBox->value();
sysPara->para.printed_adj_dac[1] = ui->vol1SpinBox->value();
sysPara->para.printed_adj_dac[2] = ui->vol2SpinBox->value();
sysPara->para.printed_adj_dac[3] = ui->vol3SpinBox->value();
sysPara->para.printed_adj_dac[4] = ui->vol4SpinBox->value();
sysPara->para.printed_adj_dac[5] = ui->vol5SpinBox->value();
sysPara->para.printed_adj_dac[6] = ui->vol6SpinBox->value();
sysPara->para.printed_adj_dac[7] = ui->vol7SpinBox->value();
sysPara->para.printed_adj_dac[8] = ui->vol8SpinBox->value();
sysPara->para.printed_adj_dac[9] = ui->vol9SpinBox->value();
sysPara->para.printed_adj_dac[10] = ui->vol10SpinBox->value();
sysPara->para.printed_adj_dac[11] = ui->vol11SpinBox->value();
sysPara->para.printed_adj_dac[12] = ui->vol12SpinBox->value();
sysPara->para.printed_adj_dac[13] = ui->vol13SpinBox->value();
sysPara->para.printed_adj_dac[14] = ui->vol14SpinBox->value();
sysPara->para.printed_adj_dac[15] = ui->vol15SpinBox->value();
sysPara->para.printed_adj_dac[16] = ui->vol16SpinBox->value();
sysPara->para.printed_adj_dac[17] = ui->vol17SpinBox->value();
sysPara->para.printed_adj_dac[18] = ui->vol18SpinBox->value();
sysPara->para.printed_adj_dac[19] = ui->vol19SpinBox->value();
sysPara->para.printed_adj_dac[20] = ui->vol20SpinBox->value();
sysPara->para.printed_adj_dac[21] = ui->vol21SpinBox->value();
sysPara->para.printed_adj_dac[22] = ui->vol22SpinBox->value();
sysPara->para.printed_adj_dac[23] = ui->vol23SpinBox->value();
sysPara->para.printed_adj_dac[24] = ui->vol24SpinBox->value();
sysPara->para.printed_adj_dac[25] = ui->vol25SpinBox->value();
sysPara->para.printed_adj_dac[26] = ui->vol26SpinBox->value();
sysPara->para.printed_adj_dac[27] = ui->vol27SpinBox->value();
sysPara->para.printed_adj_dac[28] = ui->vol28SpinBox->value();
sysPara->para.printed_adj_dac[29] = ui->vol29SpinBox->value();
sysPara->para.printed_adj_dac[30] = ui->vol30SpinBox->value();
sysPara->para.printed_adj_dac[31] = ui->vol31SpinBox->value();
sysPara->para.printed_adj_dac[32] = ui->vol32SpinBox->value();
sysPara->para.printed_adj_dac[33] = ui->vol33SpinBox->value();
sysPara->para.printed_adj_dac[34] = ui->vol34SpinBox->value();
sysPara->para.printed_adj_dac[35] = ui->vol35SpinBox->value();
sysPara->para.printed_adj_dac[36] = ui->vol36SpinBox->value();
sysPara->para.printed_adj_dac[37] = ui->vol37SpinBox->value();
sysPara->para.printed_adj_dac[38] = ui->vol38SpinBox->value();
sysPara->para.printed_adj_dac[39] = ui->vol39SpinBox->value();
//memcpy(sysPara->para.printed_adj_dac, sysPara->status.printed_adj_dac, sizeof(sysPara->para.printed_adj_dac));
sysPara->para.printed_continue_col_dac[0] = ui->cVol0SpinBox->value();
sysPara->para.printed_continue_col_dac[1] = ui->cVol1SpinBox->value();
sysPara->para.printed_continue_col_dac[2] = ui->cVol2SpinBox->value();
sysPara->para.printed_continue_col_dac[3] = ui->cVol3SpinBox->value();
sysPara->para.printed_continue_col_dac[4] = ui->cVol4SpinBox->value();
sysPara->para.printed_continue_col_dac[5] = ui->cVol5SpinBox->value();
sysPara->para.printed_continue_col_dac[6] = ui->cVol6SpinBox->value();
sysPara->para.printed_continue_col_dac[7] = ui->cVol7SpinBox->value();
sysPara->para.printed_continue_col_dac[8] = ui->cVol8SpinBox->value();
sysPara->para.printed_continue_col_dac[9] = ui->cVol9SpinBox->value();
sysPara->para.printed_continue_col_dac[10] = ui->cVol10SpinBox->value();
sysPara->para.printed_continue_col_dac[11] = ui->cVol11SpinBox->value();
sysPara->para.printed_continue_col_dac[12] = ui->cVol12SpinBox->value();
sysPara->para.printed_continue_col_dac[13] = ui->cVol13SpinBox->value();
sysPara->para.printed_continue_col_dac[14] = ui->cVol14SpinBox->value();
sysPara->para.printed_continue_col_dac[15] = ui->cVol15SpinBox->value();
sysPara->para.printed_continue_col_dac[16] = ui->cVol16SpinBox->value();
sysPara->para.printed_continue_col_dac[17] = ui->cVol17SpinBox->value();
sysPara->para.printed_continue_col_dac[18] = ui->cVol18SpinBox->value();
sysPara->para.printed_continue_col_dac[19] = ui->cVol19SpinBox->value();
sysPara->para.printed_continue_col_dac[20] = ui->cVol20SpinBox->value();
sysPara->para.printed_continue_col_dac[21] = ui->cVol21SpinBox->value();
sysPara->para.printed_continue_col_dac[22] = ui->cVol22SpinBox->value();
sysPara->para.printed_continue_col_dac[23] = ui->cVol23SpinBox->value();
sysPara->para.printed_continue_col_dac[24] = ui->cVol24SpinBox->value();
sysPara->para.printed_continue_col_dac[25] = ui->cVol25SpinBox->value();
sysPara->para.printed_continue_col_dac[26] = ui->cVol26SpinBox->value();
sysPara->para.printed_continue_col_dac[27] = ui->cVol27SpinBox->value();
sysPara->para.printed_continue_col_dac[28] = ui->cVol28SpinBox->value();
sysPara->para.printed_continue_col_dac[29] = ui->cVol29SpinBox->value();
sysPara->para.printed_continue_col_dac[30] = ui->cVol30SpinBox->value();
sysPara->para.printed_continue_col_dac[31] = ui->cVol31SpinBox->value();
sysPara->para.printed_continue_col_dac[32] = ui->cVol32SpinBox->value();
sysPara->para.printed_continue_col_dac[33] = ui->cVol33SpinBox->value();
sysPara->para.printed_continue_col_dac[34] = ui->cVol34SpinBox->value();
sysPara->para.printed_continue_col_dac[35] = ui->cVol35SpinBox->value();
sysPara->para.printed_continue_col_dac[36] = ui->cVol36SpinBox->value();
sysPara->para.printed_continue_col_dac[37] = ui->cVol37SpinBox->value();
sysPara->para.printed_continue_col_dac[38] = ui->cVol38SpinBox->value();
sysPara->para.printed_continue_col_dac[39] = ui->cVol39SpinBox->value();
sysPara->para.printed_full_col_dac[0] = ui->fvol0SpinBox->value();
sysPara->para.printed_full_col_dac[1] = ui->fvol1SpinBox->value();
sysPara->para.printed_full_col_dac[2] = ui->fvol2SpinBox->value();
sysPara->para.printed_full_col_dac[3] = ui->fvol3SpinBox->value();
sysPara->para.printed_full_col_dac[4] = ui->fvol4SpinBox->value();
sysPara->para.printed_full_col_dac[5] = ui->fvol5SpinBox->value();
sysPara->para.printed_full_col_dac[6] = ui->fvol6SpinBox->value();
sysPara->para.printed_full_col_dac[7] = ui->fvol7SpinBox->value();
sysPara->para.printed_full_col_dac[8] = ui->fvol8SpinBox->value();
sysPara->para.printed_full_col_dac[9] = ui->fvol9SpinBox->value();
sysPara->para.printed_full_col_dac[10] = ui->fvol10SpinBox->value();
sysPara->para.printed_full_col_dac[11] = ui->fvol11SpinBox->value();
sysPara->para.printed_full_col_dac[12] = ui->fvol12SpinBox->value();
sysPara->para.printed_full_col_dac[13] = ui->fvol13SpinBox->value();
sysPara->para.printed_full_col_dac[14] = ui->fvol14SpinBox->value();
sysPara->para.printed_full_col_dac[15] = ui->fvol15SpinBox->value();
sysPara->para.printed_full_col_dac[16] = ui->fvol16SpinBox->value();
sysPara->para.printed_full_col_dac[17] = ui->fvol17SpinBox->value();
sysPara->para.printed_full_col_dac[18] = ui->fvol18SpinBox->value();
sysPara->para.printed_full_col_dac[19] = ui->fvol19SpinBox->value();
sysPara->para.printed_full_col_dac[20] = ui->fvol20SpinBox->value();
sysPara->para.printed_full_col_dac[21] = ui->fvol21SpinBox->value();
sysPara->para.printed_full_col_dac[22] = ui->fvol22SpinBox->value();
sysPara->para.printed_full_col_dac[23] = ui->fvol23SpinBox->value();
sysPara->para.printed_full_col_dac[24] = ui->fvol24SpinBox->value();
sysPara->para.printed_full_col_dac[25] = ui->fvol25SpinBox->value();
sysPara->para.printed_full_col_dac[26] = ui->fvol26SpinBox->value();
sysPara->para.printed_full_col_dac[27] = ui->fvol27SpinBox->value();
sysPara->para.printed_full_col_dac[28] = ui->fvol28SpinBox->value();
sysPara->para.printed_full_col_dac[29] = ui->fvol29SpinBox->value();
sysPara->para.printed_full_col_dac[30] = ui->fvol30SpinBox->value();
sysPara->para.printed_full_col_dac[31] = ui->fvol31SpinBox->value();
sysPara->para.printed_full_col_dac[32] = ui->fvol32SpinBox->value();
sysPara->para.printed_full_col_dac[33] = ui->fvol33SpinBox->value();
sysPara->para.printed_full_col_dac[34] = ui->fvol34SpinBox->value();
sysPara->para.printed_full_col_dac[35] = ui->fvol35SpinBox->value();
sysPara->para.printed_full_col_dac[36] = ui->fvol36SpinBox->value();
sysPara->para.printed_full_col_dac[37] = ui->fvol37SpinBox->value();
sysPara->para.printed_full_col_dac[38] = ui->fvol38SpinBox->value();
sysPara->para.printed_full_col_dac[39] = ui->fvol39SpinBox->value();
//sysPara->para.dacScale = ui->dacScaledSpinBox->value();
sysPara->devOp->writeFpgaPrintPara();
#endif
}
InkJetPrinter::~InkJetPrinter()
{
delete ui;
delete timer;
if(backwashExecutor){
backwashExecutor->stop();
backwashExecutor.clear();
}
#ifdef MODBUS
if (modbus) {
delete modbus;
}
#endif
if (fileTransceiv) {
fileTransceiv->deleteLater();
}
//edit@01-03
if (tcpTransceiv) {
tcpTransceiv->deleteLater();
}
}
void InkJetPrinter::jd_timerHandler(void)
{
static int count_time = 0;
count_time++;
if(count_time>= 20){ //each 10s
count_time = 0;
#ifdef MIMA
jd_res = ui->tabPrintSetting->dlgInputAddr->isEnabled();
// qDebug()<<"jd_timerHandler";
#endif
#ifdef __RFID_CARD
static int faultyNum = 0;
static uint noticeICReaderErrorTime = QDateTime::currentDateTime().toTime_t();
if((QDateTime::currentDateTime().toTime_t() - noticeICReaderErrorTime > 7200
|| QDateTime::currentDateTime().toTime_t() == noticeICReaderErrorTime)
|| (faultyNum > 0 && faultyNum < 10))
{
noticeICReaderErrorTime = QDateTime::currentDateTime().toTime_t();
if(sysPara->devOp->queryReadRFID_address() == 2)
{
faultyNum++;
if(faultyNum >= 10){
msgtest->setText(tr("13.读卡器故障!"));
msgtest->show();
LogInfo::setRunStatusText(tr("13.读卡器故障!"));
qDebug()<<"读卡器故障";
}
}
else
faultyNum = 0;
}
#endif
}
}
extern void MySleep(unsigned int msec);
extern unsigned char test_flag;
bool gearPumpRunNormalFlag = false;
void InkJetPrinter::timerHandler(void){
// QFile file("/usr/local/Trolltech/QtEmbedded-4.6.3-arm/lib/libQtssl.o");
int pulse_100ms = 0;
int pulse_1s = 0;
int pulse_10s = 0;
int pulse_100s = 0;
int pulse_300ms = 0;
static int pulse_3s = 0;
static int pulse_4s = 0;
static int pulse_5s = 0;
static int reciclar_30s = 0;
static int pulse_30s = 0;
static int xxxm=0;
// static char res=0;
static int save_weeknum = 0;
static bool gearPumpRunFlag = false;
static bool ControledSwitchFlag = false;
static bool gearPumpStartFlag = false;
static bool delay3s = false;
//gearPumpRunStopFlag = false;
bool InkSwintFlag = false,lastInkSwintFlag = false;
static float gearPumpRunNormalValue = 0.0;
#ifdef DEBUG1
sysPara->status.selfCheckDone=1;
#endif
if(sysPara){
#ifdef MODBUS
// processCommands();
#endif
#ifdef MIMA
if(xxxm==0)
{
#ifdef AM335TEST
#else
#ifdef MYTEST
xxxm=1;
#else
QFile file("/usr/local/Trolltech/QtEmbedded-4.6.3-arm/lib/libQtssl.o");
if(!file.exists()) return;
#endif
#endif
}
xxxm=1;
#endif
sysPara->para.ReadFileErrorCnt=0; // 正常打开文件
// /opt/FriendlyARM/mini2440/rootfs_qtopia_qt4/usr/local/Trolltech/QtEmbedded-4.6.3-arm/lib
if(sysPara->para.gearPumpEnable)
{
ui->tabMainWindow->enablePushButtonStart(true);
if(!pushButtonStartFlag)
{
gearPumpRunNormalFlag = false;
}
//ui->tabSystemSetting->setSpinBoxPressureMaxValue(900);
if(!gearPumpRunFlag)
{
ui->tabMainWindow->enableReclaimCtrlButton(false);
}
}
else
{
ui->tabMainWindow->enablePushButtonStart(false);
//ui->tabSystemSetting->setSpinBoxPressureMaxValue(5000);
}
/*-----------------------形成脉冲-----------------------------*/
sysPara->status.delay10ms ++;
if(sysPara->status.delay10ms == 10){
pulse_100ms = 1;
sysPara->status.delay10ms = 0;
}
if(pulse_100ms){
sysPara->status.delay100ms ++;
if(sysPara->status.delay100ms == 10){
pulse_1s = 1;
sysPara->status.delay100ms = 0;
}
pulse_300ms = (sysPara->status.delay100ms%3) == 0; //1秒3次，并非精确的300ms
}
if((sysPara->status.delay10ms%3) == 0) //读取状态后再检測
{
if(!(sysPara->status.statWarn & WARN_STATUS_INK_WARN) && !gearPumpRunFlag && !sysPara->status.isPumpValveControledByHand)//刚启动前3秒
{
if(sysPara->para.gearPumpEnable) {
// 确保开机时pressureAdj 软启动从 0 爬坡，避免突变到高转速
if(sysPara->para.gearPumpValue != 0) {
sysPara->para.gearPumpValue = 0;
u = 0.0f;
sysPara->devOp->WriteMoterPump();
}
gearPumpStartFlag = true;
}
}
}
if(pushButtonStartFlag && sysPara->status.selfCheckDone)
{
if((sysPara->status.PRESSURE > (sysPara->para.pressure -10)) && (sysPara->status.PRESSURE < (sysPara->para.pressure +10)))
{
if(pulse_1s)
{
pulse_5s++;
}
if( pulse_5s == 5)
{
pulse_5s = 0;
gearPumpRunNormalFlag = true;
gearPumpRunNormalValue = u;
}
}
}
if(sysPara->status.isPumpValveControledByHand)
{
gearPumpRunNormalFlag = false;
ControledSwitchFlag = false;
pulse_3s = 0;
}
// 直接恢复压力控制，不走 gearPumpStartFlag 的 3s 等待
// 平滑切换，避免手动操作后自动恢复时出现压力突变
if(m_lastByHand && !sysPara->status.isPumpValveControledByHand)
{
ControledSwitchFlag = true;
u = (float)sysPara->para.gearPumpValue; // 同步当前转速，避免突变
m_rampDone = false; // 重新软启动，适应切换后的压力状态
m_adjSkip = 0;
m_lastAvgPressure = 0;
m_bufValidCount = 0;
for(int i = 0; i < 20; i++) m_pressureBuf[i] = 0;
m_bufIdx = 0;
}
m_lastByHand = sysPara->status.isPumpValveControledByHand;
if(!(sysPara->status.statWarn & WARN_STATUS_INK_SWINT)){//墨线开关,压力抖动
InkSwintFlag = true;
}
else
{
InkSwintFlag = false;
}
if(lastInkSwintFlag != InkSwintFlag)
{
lastInkSwintFlag = InkSwintFlag;
gearPumpRunNormalFlag = false;
}
if(gearPumpRunNormalFlag && !sysPara->status.isPumpValveControledByHand && sysPara->para.gearPumpEnable)
{
static int count_3s = 0;
if(u > gearPumpRunNormalValue*1.5)//改大一点
{
if(pulse_1s)
{
count_3s++;
if(count_3s == 3)
{
count_3s = 0;
ui->tabMainWindow->setRunStatus(tr("压力泄漏或压力传感器故障!"));
sysPara->status.gearPumpRunStopFlag = true;
gearPumpRunNormalFlag = false;
LogInfo::setRunStatusText(tr("运行中压力泄漏，停齿轮泵!"));
}
}
}
else
{
count_3s = 0;
}
}
if(sysPara->para.gearPumpEnable && !sysPara->para.flagOfReclaimPumEnable && (sysPara->status.gearPumpRunSpeed < 100) && test_flag){
if(test_flag % 2)
ui->tabMainWindow->on_pushButtonReclaimTankClose_pressed();
test_flag = 0;
}
if(pulse_1s) {
if(!modbus->m_thread.isRunning())
modbus->m_thread.start();
if(sysPara->status.selfCheckDone && sysPara->para.gearPumpEnable && sysPara->para.flagOfReclaimPumEnable)
checkPressureControl();
if((QTime::currentTime()>=QTime(00,00,00))&&(QTime::currentTime()<=QTime(00,00,02))&&sysPara->para.Reciclar){
if(ui->tabMainWindow->getCurrPrintStatus() != 1){
ui->tabMainWindow->_on_pushButtonPowerOff_pressed(false);
LogInfo::setRunStatusText(tr("测试时间结束，准备关机"));
ui->tabMainWindow->setRunStatus(tr("测试时间结束，准备关机"));
}
}
if(reciclar_30s == 1){
qDebug()<<"test_flag = "<<test_flag;
}
if(sysPara->status.selfCheckDone && sysPara->para.Reciclar && test_flag){
reciclar_30s++;
if(reciclar_30s > 30){
reciclar_30s = 0;
test_flag++;
}
}
else if(reciclar_30s){
reciclar_30s = 0;
}
QDate d = QDate::currentDate();
if(save_weeknum == 0)
{
save_weeknum = d.weekNumber();
}
if(save_weeknum != d.weekNumber())
{
sysPara->devOp->writeFpgaCalandar(1);
save_weeknum = d.weekNumber();
}
sysPara->status.delay1s ++;
if(sysPara->status.delay1s == 3 && !delay3s)
delay3s = true;
if(sysPara->status.delay1s == 10){
pulse_10s = 1;
sysPara->status.delay1s = 0;
}
//if(pushButtonStartFlag)
pulse_4s++;
if(gearPumpStartFlag)
{
pulse_3s ++;
if(pulse_3s == 3)
{
pulse_3s = 0;
gearPumpRunFlag = true;
ControledSwitchFlag = true;
}
}
#ifdef QTV4
if( sysPara->status.reclainTankReachEnd) sysPara->para.openInkLineTime++;
#else
if( sysPara->status.reclainTankReachEnd) sysPara->para.openInkLineTime++;
#endif
/**********24小时自动开机,5分钟没有完成自检就关机。齿轮泵机器墨水液位的情况下不会进行自检********************/
static int timeToPowerOff = 0;
timeToPowerOff++;
if(sysPara->status.powerSource == POWER_SOURCE_TIMER && timeToPowerOff % 60 == 0){
qDebug()<<"powerSource: "<<sysPara->status.powerSource;
qDebug()<<"timeToPowerOff: "<<timeToPowerOff;
qDebug()<<"selfCheckDone: "<<sysPara->status.selfCheckDone;
}
if(sysPara->status.powerSource == POWER_SOURCE_TIMER && timeToPowerOff >= 300 && !sysPara->status.selfCheckDone){
sysPara->status.powerOffAppending = true;
qDebug()<<"24小时自动开机,5分钟没有完成自检";
if(sysPara->status.statWarn && WARN_STATUS_INK_WARN)
qDebug()<<"24小时自动开机,缺少墨水,直接关机";
ui->tabMainWindow->checkForPowerOff();
}
}
if(pulse_10s){
#ifdef __STC_POWER__
{
sysPara->devOp->Heartbeat(1);
}
#endif
sysPara->status.delay10s ++;
if(sysPara->status.delay10s == 10){
sysPara->saveParaToFile();
pulse_100s = 1;
sysPara->status.delay10s = 0;
#ifdef __STC_POWER__
if(!sysPara->status.selfCheckDone){
qDebug()<<"gearPumpRunFlag: "<<gearPumpRunFlag;
qDebug()<<"gearPumpEnable: "<<sysPara->para.gearPumpEnable;
}
qDebug()<<"needPowerOffTimerout: "<<sysPara->status.needPowerOffTimerout;
qDebug()<<"getCurrPrintStatus: "<<ui->tabMainWindow->getCurrPrintStatus();
if(sysPara->status.needPowerOffTimerout && (ui->tabMainWindow->getCurrPrintStatus() != 1))
{
qDebug()<<"waitPowerOffTime: "<<sysPara->status.waitPowerOffTime;
if(sysPara->status.waitPowerOffTime)
{
sysPara->status.waitPowerOffTime--;
if(!sysPara->status.waitPowerOffTime)
{
ui->tabMainWindow->_on_pushButtonPowerOff_pressed(false);
LogInfo::setRunStatusText(tr("定时开机循环完成，准备关机"));
ui->tabMainWindow->setRunStatus(tr("准备关机"));
}
}
}
#endif
}
#ifdef AM335TEST
jd_res =0;
#else
#endif
}
/*------------------------------------------------------*/
#ifdef UART2
static bool Flag300=0;
if(sysPara->status.ExtScreenEn && sysPara->para.ExtScreenType)
{
if(sysPara->para.ExtScreenType==2)
{
if(pulse_300ms)
{
if(Flag300) sysPara->devOp->RecDim();
else sysPara->devOp->DatToDisp2();
Flag300 = !Flag300;
}
}
else if(pulse_1s)
{
if(Flag300) sysPara->devOp->RecDim();
else sysPara->devOp->DatToDisp2();
Flag300 = !Flag300;
}
sysPara->devOp->recUart2();
}
#endif
sysPara->devOp->readFgaStatus();
sysPara->status.gearPumpRunSpeed = 0;
#if 0
unsigned char ByteData = 0;
static unsigned char lastByteData = 0;
sysPara->devOp->fpgaRd(0x00fc,(unsigned char *)&ByteData,1);//读取1字节
//ui->tabMainWindow->setRunStatus(tr("ByteData:<%1>").arg(ByteData));
if((ByteData & 0x80) != lastByteData)
{
//LogInfo::setRunStatusText(tr("结果:%1").arg(ByteData & 0x80));
lastByteData = ByteData & 0x80;
if(sysPara->status.selfCheckDone)
{
if(ui->tabMainWindow->getCurrPrintStatus() == 3)
{
ui->tabMainWindow->on_pushButtonStartPrint_pressed();
}
else
{
ui->tabMainWindow->on_pushButtonStopPrint_pressed();
}
}
}
#endif
// unsigned int PulseMs = 0; //时间间隔
unsigned int PulseCnt = 0; //时间间隔内的脉冲累计数
sysPara->devOp->fpgaRd(0x004E,(unsigned char *)&PulseCnt,2);//读取脉冲个数低字节
{
sysPara->status.gearPumpRunSpeed = (PulseCnt * 60 * 1000) / (500 * 2);
//sysPara->status.gearPumpRunSpeed = (PulseCnt * 60 * 1000) / (10 * 2);
}
if(!sysPara->para.gearPumpEnable)
sysPara->status.PRESSURE *= 5; //响应群众号召，数值放大五倍
sysPara->devOp->ReadSomeDataForLostPrint();
#ifdef UART1
if(pulse_100ms){
//static int uartReadcnt=0;
emit sysPara->devOp->readUart1();
}
#endif
/*-------------------------------------------------------*/
bool lostCommuFlag = 0;
if(sysPara->status.configDone){
lostCommuFlag = sysPara->status.maginNum != FPGA_MAGIC_NUM_AFTER_CONF;
}
else {
lostCommuFlag = sysPara->status.maginNum != FPAG_INIT_MAGIC_NUM;
}
#ifdef AM335TEST
sysPara->status.WorkTimeOut=0;
#else
#ifdef MIMAgearPumpRunFlag
if(jd_res &(1<<2)) {
sysPara->status.WorkTimeOut=1;
}
#endif
#endif
#ifdef X86TEST
lostCommuFlag=0;
#endif
#ifdef MODBUS
if(sysPara->status.delay10ms%5 == 0)
{
#if 1 //复位发送打印数据
if((ui->tabMainWindow->getCurrPrintStatus() == 1)&&sysPara->para.ResetSendData)
{
static bool oneTimeFlag = false;
if(sysPara->status.productCnt== 0 && (oneTimeFlag==false))//计米复位发送打印数据
{
oneTimeFlag = true;
ui->tabMainWindow->on_pushButtonStartPrint_pressed();
//复位重设起始值
if(sysPara->para.cnt1ResetToInitValue)
{
sysPara->para.cnt1CurrValue = sysPara->para.cnt1StartValue;
sysPara->status.cnt1CurrentValueInitDoneFlag = false;
sysPara->devOp->writeFpgaCalandar(0);
}
}
if(sysPara->status.productCnt != 0)
{
oneTimeFlag = false;
}
}
#endif
static unsigned int lastProductCount=0;
if(sysPara->status.productCnt != lastProductCount || sysPara->status.printDoneFlag)
{
sysPara->RFIDPara.PrintInkDots += sysPara->status.TextInkDots;
sysPara->status.printDoneFlag = false;
lastProductCount = sysPara->status.productCnt;
sysPara->modbusStatus.printFinishFlag = 1;
memcpy((void*)(&sysPara->modbusStatus.orderCode), (void*)(&sysPara->modbusParas.QRcode_buf), 2);//写返回序列号
ui->tabMainWindow->UpdateDateTimeQRCode(QDateTime::currentDateTime().toString("hh:mm"));
}
if (modbus->getModbusStatus() == 1) {
refreshModbusStatus();
}
}
#endif
if(lostCommuFlag){
static unsigned char lostCommuCnt=0;
if(sysPara->status.currentRunStatus != RUN_STATUS_LOST_COMMUNICATION_WITH_FPGA) {
// 增加FPGA通信异常判别阀值，避免产生误判。2017.8.30
if(lostCommuCnt<10) lostCommuCnt ++;
else {
sysPara->status.fpgaVersionNum = 0;
LogInfo::setRunStatusText(tr("与FPGA失去通信!!!"));
sysPara->devOp->controlCompressPump(false);
sysPara->devOp->controlCycleValve(false);
sysPara->devOp->controlInkValve(false);
sysPara->devOp->controlInkValvePWM(false);
sysPara->devOp->controlMainInkPump(false);
sysPara->devOp->controlMixValve(false);
//sysPara->devOp->controlReclaimPump(false);
sysPara->devOp->controlViscosityPump(false);
sysPara->devOp->controlReleaseValve(false);
sysPara->devOp->controlHeater(false);
qDebug()<<"lostCommuteCation now."<<sysPara->status.maginNum;
}
}
sysPara->status.currentRunStatus = RUN_STATUS_LOST_COMMUNICATION_WITH_FPGA;
}
else if(!sysPara->status.lostCommuFlag && !SIMULATE_PRINTING_MODE) {
if(sysPara->status.currentRunStatus == RUN_STATUS_LOST_COMMUNICATION_WITH_FPGA)
LogInfo::setRunStatusText(tr("与FPGA通信恢复正常"));
sysPara->status.currentRunStatus = RUN_STATUS_IDLE;
if(gearPumpRunFlag || sysPara->para.gearPumpEnable == 0)
{
// 首先判断是否需要进行反涌清洗自检，如果需要则启动反涌清洗自检流程
if(!sysPara->status.selfCheckDone && sysPara->para.enbBackwashOnPowerOn && !backwashSelfCheckDone && backwashExecutorForSelfCheck.isNull()) {
backwashExecutorForSelfCheck = QSharedPointer<PumpValveExecutor>(new PumpValveExecutor(this), deleteLaterDeleter);
backwashExecutorForSelfCheck->setSysPara(sysPara);
bool ret = backwashExecutorForSelfCheck->init(CONF_BACKWASH_STAGES_FILE);
if(!ret) {
LogInfo::setRunStatusText(QString("Failed to load backwash stages file: ") + CONF_BACKWASH_STAGES_FILE);
LogInfo::setRunStatusText("We will skip the backwash process and continue with self-check.");
}
sysPara->status.isPumpValveControledByHand = true;
backwashExecutorForSelfCheck->start();
QString logMsg = tr("开始反涌清洗, 请等待%1秒...").arg(backwashExecutorForSelfCheck->processDuration() / 1000);
LogInfo::setRunStatusText(logMsg);
ui->tabMainWindow->setRunStatus(logMsg);
}
// 反涌清洗流程期间处理
else if(!backwashSelfCheckDone && backwashExecutorForSelfCheck) {
qint64 remainingMs = backwashExecutorForSelfCheck->processDuration() - backwashExecutorForSelfCheck->currProgressMs();
int progress = int(remainingMs / 1000);
// 如果反涌清洗自检流程已经完成，则标记为完成状态，并清理相关资源。准备进入开机自检流程
if(!backwashExecutorForSelfCheck->isRunning()) {
backwashSelfCheckDone = true;
sysPara->status.isPumpValveControledByHand = false;
backwashExecutorForSelfCheck.clear();
backwashSelfCheckProgressSecs = 0;
QString logMsg = tr("反涌清洗自检完成。");
ui->tabMainWindow->setRunStatus(logMsg);
LogInfo::setRunStatusText(logMsg);
}
// 如果反涌清洗自检流程仍在进行中，则更新进度显示
else if(progress != backwashSelfCheckProgressSecs) {
backwashSelfCheckProgressSecs = progress;
ui->tabMainWindow->setRunStatus(tr("正在进行反涌清洗, 请等待%1秒...").arg(progress));
}
}
else if(!sysPara->status.selfCheckDone)
{
/*开机自检*/
autoControlValvePump();
// 自检阶段也改为100ms调用一次，避免转速提升过快
if(pulse_100ms) {
pressureAdj(0);
}
/*-----------------------------------------------------*/
if(!sysPara->status.selfCheckCnt) {
LogInfo::setRunStatusText(tr("开始自检,请等待60秒..............."));
qDebug()<<"开始自检";
ui->tabPrintSetting->PrintSettingLog();
ui->tabTriggerMode->TriggerCtrlLog();
ui->tabSystemSetting->SystemSettingLog();
ui->tabOtherInfo->OtherInfoLog();
ui->tabMainWindow->enableReclaimCtrlButton(false);
ui->tabMainWindow->enablePrintButton(false);
sysPara->devOp->mainInkCtrl(); //dsicard byons@2026年8月13日
sysPara->para.TrunOnPowerCnt++;// 20151218 开机次数加1
sysPara->saveParaToFile(); // 保存开机次数值
sysPara->status.lastProductCnt = sysPara->status.productCnt ; //这会让产品计数显示出来
ui->tabMainWindow->updateTotalCnt(0);
#ifdef X86TEST
// if(sysPara->status.selfCheckCnt < MAX_SELF_CHECK_CNT-2)sysPara->status.selfCheckCnt = MAX_SELF_CHECK_CNT-2;
#endif
}
if((sysPara->status.selfCheckCnt % 100) == 0)
ui->tabMainWindow->setRunStatus(tr("开始自检,请等待%1秒...............").arg((MAX_SELF_CHECK_CNT - sysPara->status.selfCheckCnt)/100));
sysPara->status.selfCheckCnt ++;
if(sysPara->status.selfCheckCnt >= MAX_SELF_CHECK_CNT)
{
sysPara->status.selfCheckDone = 1;
// 自检完成平滑进入闭环，不强制跳转造成扰动
m_rampDone = true;
m_adjSkip = 0;
// 同步 gearPumpValue 与 u，防止两者不一致
sysPara->para.gearPumpValue = (unsigned short)u;
LogInfo::setRunStatusText(tr("自检完成!!!"));
ui->tabMainWindow->setRunStatus(tr("自检完成!!!"));
qDebug()<<"自检完成!!!";
ui->tabMainWindow->enableReclaimCtrlButton(true);
// 先让软件更新泵/阀的期望状态
autoControlValvePump();
sysPara->devOp->mainInkCtrl();
sysPara->status.canRunAirPushing = true;
sysPara->status.viscosityDelayCnt = sysPara->para.viscosityPumpInterval*100 + 100;
if(sysPara->para.Reciclar)
test_flag = 1;
LogInfo::setRunStatusText(tr("InkRFIDCnt=%1,PrintInkDots=%2,SOLVRFIDCnt=%3,solventNumber=%4,InkEmptyCnt=%5,SOLVEmptyCnt=%6").\
arg(sysPara->RFIDPara.InkRFIDCnt).arg(sysPara->RFIDPara.PrintInkDots).arg(sysPara->RFIDPara.SOLVRFIDCnt).\
arg(sysPara->RFIDPara.solventNumber).arg(sysPara->RFIDPara.InkEmptyCnt).arg(sysPara->RFIDPara.SOLVEmptyCnt));
qDebug()<<"InkRFIDCnt="<<sysPara->RFIDPara.InkRFIDCnt;
qDebug()<<"PrintInkDots="<<sysPara->RFIDPara.PrintInkDots;
qDebug()<<"SOLVRFIDCnt="<<sysPara->RFIDPara.SOLVRFIDCnt;
qDebug()<<"solventNumber="<<sysPara->RFIDPara.solventNumber;
qDebug()<<"InkEmptyCnt="<<sysPara->RFIDPara.InkEmptyCnt;
qDebug()<<"SOLVEmptyCnt="<<sysPara->RFIDPara.SOLVEmptyCnt;
}
else {
if((sysPara->status.selfCheckCnt % 200) == 0)
ui->tabMainWindow->enableReclaimCtrlButton(false);
}
}
else {
// 开机自检完成的前提下
if (!sysPara->status.airPushing) {
autoControlValvePump();
}
// 检测回收泵模式切换，切换时重置泄漏保护学习状态和软启动状态
if(m_lastReclaimMode != sysPara->para.flagOfReclaimPumEnable)
{
m_lastReclaimMode = sysPara->para.flagOfReclaimPumEnable;
gearPumpRunNormalFlag = false; // 泄漏保护重新学习
gearPumpRunNormalValue = 0.0f;
// 仅在压力偏离目标较大时才重置软启动
// 避免模式抖动导致反复重新爬坡
int err = (int)sysPara->para.pressure - sysPara->status.PRESSURE;
if(err < -100 || err > 100) {
m_rampDone = false; // 误差大时重新软启动
m_adjSkip = 0;
m_lastAvgPressure = 0;
m_bufValidCount = 0;
for(int i = 0; i < 20; i++) m_pressureBuf[i] = 0;
m_bufIdx = 0;
}
// 否则保持当前控制状态，只更新maxValue限制
}
// 压力调节改为100ms调用一次
if(pulse_100ms && sysPara->para.gearPumpEnable && !sysPara->status.isPumpValveControledByHand && ControledSwitchFlag) {
pressureAdj(0);
}
}
}
else{
static bool flag = 1;
if(delay3s){
if(flag){
flag = 0;
LogInfo::setRunStatusText(tr("缺少墨水,喷码机不能正常工作!"));
qDebug()<<"缺少墨水,喷码机不能正常工作!";
}
ui->tabMainWindow->setRunStatus(tr("缺少墨水,喷码机不能正常工作!"));
}
}
/*----------------------------控制温度--------------------------------------*/
if(pulse_100ms){
autoControlHeater();
sysPara->devOp->readSyncCounterAtZero();
}
}
sysPara->status.lostCommuFlag = lostCommuFlag; //务必放在后面
static unsigned int lastProductCnt =0;
static int lastalterMode=-1;
if(sysPara->para.alterPrint.enable && pulse_100ms)
{
sysPara->para.AlterMode=sysPara->status.AlterMode; // 电眼触发交替功能：新增这一行
if( (sysPara->para.AlterMode!=lastalterMode)
|| (lastProductCnt != sysPara->status.productCnt)
)
{
ui->tabMainWindow->alterDataPrint (sysPara->para.AlterMode);
}
}
else sysPara->para.AlterMode=0;
lastalterMode = sysPara->para.AlterMode;
lastProductCnt = sysPara->status.productCnt;
ui->tabMainWindow->CheckStatus(pulse_300ms); //
/*----------------------------------界面更新状态---------------------------------------*/
#ifdef __RFID_CARD
static bool flag6 = true;
if(pulse_10s && flag6){ //初始化刷卡模块
qDebug()<<"初始化刷卡模块";
flag6 = false;
sysPara->devOp->setICReaderModeFlag = true;
sysPara->devOp->setRFIDReaderWorkMode();
qDebug()<<"jd.addr: "<<ui->tabPrintSetting->dlgInputAddr->jd.addr;
sysPara->devOp->setRFIDReaderKey(ui->tabPrintSetting->dlgInputAddr->jd.addr,1);
sysPara->devOp->setICReaderModeFlag = false;
}
if(pulse_300ms){
if(!sysPara->devOp->setICReaderModeFlag)
{
sysPara->devOp->strRevdata ="";
sysPara->devOp->receiveReadRFID_data();
if(sysPara->devOp->strRevdata.length() > 1)
{
if((sysPara->devOp->strRevdata.left(3) == QString::number(ui->tabPrintSetting->dlgInputAddr->jd.addr).left(3))
|| sysPara->devOp->strRevdata.left(3) == "100")
{
if(sysPara->devOp->strRevdata.at(3) == 'A')
{
bool flag = true;
if(!sysPara->status.flagOfNeedInkCard){
flag = false;
msgtest->setText(tr("不需要刷墨水卡!"));
msgtest->show();
ui->tabMainWindow->setRunStatus(tr("不需要刷墨水卡!"));
LogInfo::setRunStatusText(tr("不需要刷墨水卡!"));
}
else if(sysPara->status.statWarn & WARN_STATUS_INK_WARN){
flag = false;
msgtest->setText(tr("请先添加原厂墨水再刷墨水卡!"));
msgtest->show();
ui->tabMainWindow->setRunStatus(tr("请先添加原厂墨水再刷墨水卡!"));
LogInfo::setRunStatusText(tr("请先添加原厂墨水再刷墨水卡!"));
}
#ifdef __RFID_IND
if(flag){
sysPara->devOp->setRFIDReaderKey(ui->tabPrintSetting->dlgInputAddr->jd.addr,2);
sysPara->devOp->strRevdata ="";
if(sysPara->devOp->readIndBlock()){
if(sysPara->devOp->strRevdata.left(3) == QString::number(ui->tabPrintSetting->dlgInputAddr->jd.addr).left(3)){
if(sysPara->devOp->strRevdata.at(3) == 'C'){
if(sysPara->devOp->comWriteRFID_data(2) == 1)//把卡数据清零
{
// sysPara->RFIDPara.InkRFIDCnt = 0;
// sysPara->RFIDPara.PrintInkDots = 0;
// sysPara->saveRFIDPara();
// sysPara->devOp->checkCardIntervalTime = QDateTime::currentDateTime().toTime_t();
}
}
}
}
else{
flag = false;
LogInfo::setRunStatusText(tr("Read India Ink Block data failure."));
}
sysPara->devOp->setRFIDReaderKey(ui->tabPrintSetting->dlgInputAddr->jd.addr,1);
}
#endif
if(flag){
if(sysPara->devOp->comWriteRFID_data(1) == 1)//把卡数据清零
{
sysPara->RFIDPara.InkRFIDCnt = 0;
sysPara->RFIDPara.PrintInkDots = 0;
sysPara->saveRFIDPara();
sysPara->para.RFIDInkWarn = false;
sysPara->para.inkWarnDate = 0;
sysPara->para.inkWarnTime = 0;
sysPara->status.flagOfInkMaxDot = false;
sysPara->status.flagOfNeedInkCard = false;
sysPara->devOp->checkCardIntervalTime = QDateTime::currentDateTime().toTime_t();
msgtest->setText(tr("刷墨水卡成功!"));
msgtest->show();
ui->tabMainWindow->setRunStatus(tr("刷墨水卡成功!"));
LogInfo::setRunStatusText(tr("刷墨水卡成功!"));
qDebug()<<"刷墨水卡成功!";
sysPara->saveParaToFile();
}
}
}
else if(sysPara->devOp->strRevdata.at(3) == 'B')
{
bool flag = true;
if(!sysPara->status.flagOfNeedSolventCard){
flag = false;
msgtest->setText(tr("不需要刷溶剂卡!"));
msgtest->show();
ui->tabMainWindow->setRunStatus(tr("不需要刷溶剂卡!"));
LogInfo::setRunStatusText(tr("不需要刷溶剂卡!"));
}
else if(sysPara->status.statWarn & WARN_STATUS_SOLV_WARN){
flag = false;
msgtest->setText(tr("请先添加原厂溶剂再刷溶剂卡!"));
msgtest->show();
ui->tabMainWindow->setRunStatus(tr("请先添加原厂溶剂再刷溶剂卡!"));
LogInfo::setRunStatusText(tr("请先添加原厂溶剂再刷溶剂卡!"));
}
#ifdef __RFID_IND
if(flag){
sysPara->devOp->setRFIDReaderKey(ui->tabPrintSetting->dlgInputAddr->jd.addr,2);
sysPara->devOp->strRevdata ="";
if(sysPara->devOp->readIndBlock()){
if(sysPara->devOp->strRevdata.left(3) == QString::number(ui->tabPrintSetting->dlgInputAddr->jd.addr).left(3)){
if(sysPara->devOp->strRevdata.at(3) == 'D'){
if(sysPara->devOp->comWriteRFID_data(2) == 1)//把卡数据清零
{
// sysPara->RFIDPara.InkRFIDCnt = 0;
// sysPara->RFIDPara.PrintInkDots = 0;
// sysPara->saveRFIDPara();
// sysPara->devOp->checkCardIntervalTime = QDateTime::currentDateTime().toTime_t();
}
}
}
}
else{
flag = false;
LogInfo::setRunStatusText(tr("Read India solvent Block data failure."));
}
sysPara->devOp->setRFIDReaderKey(ui->tabPrintSetting->dlgInputAddr->jd.addr,1);
}
#endif
if(flag){
if(sysPara->devOp->comWriteRFID_data(1) == 1)//把卡数据清零
{
sysPara->RFIDPara.SOLVRFIDCnt = 0;
sysPara->RFIDPara.solventNumber = 0;
sysPara->saveRFIDPara();
sysPara->para.RFIDSolventWarn = 0;
sysPara->para.solventWarnDate = 0;
sysPara->para.solventWarnTime = 0;
sysPara->para.RFIDSolventWarnMixCnt = 0;
sysPara->status.flagOfSolventMaxNum = false;
sysPara->status.flagOfNeedSolventCard = false;
sysPara->devOp->checkCardIntervalTime = QDateTime::currentDateTime().toTime_t();
msgtest->setText(tr("刷溶剂卡成功!"));
msgtest->show();
ui->tabMainWindow->setRunStatus(tr("刷溶剂卡成功!"));
LogInfo::setRunStatusText(tr("刷溶剂卡成功!"));
qDebug()<<"刷溶剂卡成功!";
sysPara->saveParaToFile();
}
}
}
else
{
msgtest->setText(tr("MAC无效卡!"));
msgtest->show();
LogInfo::setRunStatusText(tr("MAC无效卡!"));
}
}
else
{
LogInfo::setRunStatusText(tr("card data: %1").arg(sysPara->devOp->strRevdata));
QString str1 = QString::number(sysPara->devOp->strRevdata.mid(0,2).toInt(0,16)).rightJustified(2,'0');
QString str2 =QString::number(sysPara->devOp->strRevdata.mid(2,2).toInt(0,16)).rightJustified(2,'0');
QString str3 = QString::number(sysPara->devOp->strRevdata.mid(4,2).toInt(0,16)).rightJustified(2,'0');
QString str4 = QString::number(sysPara->devOp->strRevdata.mid(6,2).toInt(0,16)).rightJustified(2,'0');
QString str5 = QString::number(sysPara->devOp->strRevdata.mid(8,2).toInt(0,16)).rightJustified(2,'0');
QString str6 =QString::number( sysPara->devOp->strRevdata.mid(10,2).toInt(0,16)).rightJustified(2,'0');
QString strDateTime = str1 + "-" + str2 + "-" + str3 + " " + str4 + ":" + str5 + ":" + str6;
QString strShow = tr("无效卡,这张卡已经在%1时使用过").arg(strDateTime);
msgtest->setText(strShow);
msgtest->show();
LogInfo::setRunStatusText(strShow);
}
}
}
}
#endif
if(pulse_100ms){
sysPara->devOp->readCalandarDat(); //务必读一下此数据
#ifdef RANDDEBUG
if(sysPara->status.RandomNum>0)
sysPara->devOp->Read_RanddomFromFpga();
#endif
#ifdef COUNTER1_BY_GROUP /* 分段计米 */
cnt1GroupCheck();//分段计米
#endif
QWidget *widget = this->currentWidget();
//无墨水或溶剂3小时，自动关机
if(sysPara->status.InkOrSOLVEmptyCnt>MAX_INK_SOLV_EMTYTIME-10)
{
if(!sysPara->status.powerOffAfterInkOrSOLVEmptyAppending){
sysPara->status.powerOffAfterInkOrSOLVEmptyAppending = 1;
ui->tabMainWindow->_on_pushButtonPowerOff_pressed(false);
LogInfo::setRunStatusText(tr("墨水或溶剂空，准备关机"));
ui->tabMainWindow->setRunStatus(tr("墨水或溶剂空，准备关机"));
}
}
static bool read_flag = false;
if(widget == ui->tabMainWindow) {
ui->tabMainWindow->updateSysStatusToUI();
}
else if(widget == ui->tabTriggerMode){
ui->tabTriggerMode->updateSysStatusToUI();
if(sysPara->status.build_dat.builTime ==0) sysPara->devOp->readbuilDat();
else
{
QString strFPGADate;
if(sysPara->status.build_dat.year!=0xff && sysPara->status.build_dat.month!=0xff && sysPara->status.build_dat.day!=0xff)
{
strFPGADate = QString("(%1-%2-%3)").arg(sysPara->status.build_dat.year).arg(sysPara->status.build_dat.month).arg(sysPara->status.build_dat.day);
}
if(sysPara->status.flagOfNo67FPGA && sysPara->para.flagOfFastMode)
ui->tabTriggerMode->setBuildTime(QString(" No66") + "_" + strFPGADate);
else if(sysPara->status.flagOfNo67FPGA && !sysPara->para.flagOfFastMode)
ui->tabTriggerMode->setBuildTime(QString(" No67") + "_" +strFPGADate);
else
ui->tabTriggerMode->setBuildTime(QString(" No%1").arg(sysPara->status.build_dat.builTime) + "_"+ strFPGADate);
}
}
else if(widget == ui->tabPrintSetting)
{
ui->tabPrintSetting->updateSysStatusToUI();
if(!read_flag)
{
emit sendPicScene(ui->tabMainWindow->getPicScene());
}
read_flag = true;
}
else if(widget == ui->tabSystemSetting){
ui->tabSystemSetting->updateSysStatusToUI();
}
else if(widget == ui->tabSystemManage){
ui->tabSystemManage->updateSysStatusToUI();
}
else if(widget == ui->tabOtherInfo){
ui->tabOtherInfo->updateSysStatusToUI();
}
else if(widget == ui->tabNetworkManager){
if(!sysPara->status.bLanConfigManual)
{
ui->tabNetworkManager->updateSysStatusToUI();
}
}
if(widget != ui->tabPrintSetting)
{
read_flag = false;
}
// 20140306
static int last_lesslen_warn=0,lesslen_cnt=0;
if(sysPara->status.lesslen_warn && (sysPara->para.printTriggerMode != PRINT_TRIGGER_TIME))
{
if(last_lesslen_warn==0)
{
last_lesslen_warn =lesslen_cnt;
if(lesslen_cnt<60)lesslen_cnt +=6;
if(lesslen_cnt>40) sysPara->devOp->resumeFault();
// HLP:临时解决杨年丰异常警报打印不全的问题
if(sysPara->para.speedoverPaushPrint) {
ui->tabMainWindow->on_pushButtonPausePrint_pressed();// 2014-03-19
// emit OnSpeedOver(2);//QMessageBox::warning(NULL,tr("警告"),tr("喷印速度过快！无法喷印完全，自动暂停喷印!!!"));
ui->tabMainWindow->setRunStatus(tr("喷印速度过快！无法喷印完全，自动暂停喷印!!!"));
}
else {
// emit OnSpeedOver(1);//QMessageBox::warning(NULL,tr("警告"),tr("喷印速度过快！无法喷印完全!!!"));
ui->tabMainWindow->setRunStatus(tr("喷印速度过快！无法喷印完全!!!"));
}
}
}
else { last_lesslen_warn=0;lesslen_cnt=30;}
if(last_lesslen_warn) last_lesslen_warn--;
}
if(pulse_100ms){
detectAndcontrolReclaimTank(); //控制回收槽
}
/*---------------------------------处理警告--------------------------------------------*/
if(pulse_1s){
if(sysPara->para.gearPumpEnable && sysPara->status.selfCheckDone && gearPumpRunNormalFlag)
{
if((sysPara->status.PRESSURE < (sysPara->para.pressure -8)) || (sysPara->status.PRESSURE > (sysPara->para.pressure +8)))
{
LogInfo::setRunStatusText(tr("压力波动超过设定的5个值."));
}
}
static bool logFlag1 = true;
if(sysPara->status.statWarn & WARN_STATUS_SOLV_WARN && logFlag1){
logFlag1 = false;
LogInfo::setRunStatusText(tr("溶剂液位报警! %1").arg(sysPara->RFIDPara.solventNumber));
qDebug()<<"溶剂液位报警! "<<sysPara->RFIDPara.solventNumber;
}
#ifdef __RFID_CARD
/*****************墨水刷卡控制start**********************************************/
/*墨水刷卡新的控制逻辑*/
/* 1.任何时候,打印墨点数达到2.3billion之后,提示24小时内刷卡,否则禁止使用机器*/
/*2.当墨水液位后,持续提示刷卡,24小时后如果还没有刷卡,禁止使用机器*/
static bool logFlag4 = 1;
static int warnNum1 = 0;
if(!(sysPara->status.statWarn & WARN_STATUS_INK_WARN))
warnNum1 = 0;
if((sysPara->status.statWarn & WARN_STATUS_INK_WARN) || sysPara->para.RFIDInkWarn){
if(!sysPara->para.RFIDInkWarn){
if(++warnNum1 >6){
sysPara->para.RFIDInkWarn = true;
QDateTime curDateTime = QDateTime::currentDateTime();
QString strCurDateTime = curDateTime.toString("yyMMddhhmmss");
if(sysPara->para.inkWarnDate == 0){
sysPara->para.inkWarnDate = strCurDateTime.mid(0,6).toInt();
sysPara->para.inkWarnTime = strCurDateTime.mid(6,6).toInt();
}
sysPara->saveParaToFile();
}
else{
LogInfo::setRunStatusText(tr("detect Ink warning cnt: %1").arg(warnNum1));
qDebug()<<"检测到墨水液位次数:"<<warnNum1;
}
}
else{
sysPara->status.flagOfNeedInkCard = true;
if(logFlag4){
logFlag4 = 0;
QString strDate = QString::number(sysPara->para.inkWarnDate);
QString strTime = QString::number(sysPara->para.inkWarnTime);
QString str1 = QString::number(strDate.mid(0,2).toInt()).rightJustified(2,'0');
QString str2 = QString::number(strDate.mid(2,2).toInt()).rightJustified(2,'0');
QString str3 = QString::number(strDate.mid(4,2).toInt()).rightJustified(2,'0');
QString str4 = QString::number(strTime.mid(0,2).toInt()).rightJustified(2,'0');
QString str5 = QString::number(strTime.mid(2,2).toInt()).rightJustified(2,'0');
QString str6 = QString::number(strTime.mid(4,2).toInt()).rightJustified(2,'0');
QString strDateTime = str1 + "-" + str2 + "-" + str3 + " " + str4 + ":" + str5 + ":" + str6;
LogInfo::setRunStatusText(tr("ink Warning at: %1").arg(strDateTime));
qDebug()<<"ink Warning at:"<<strDateTime;
}
}
}
if(sysPara->RFIDPara.PrintInkDots >= MAX_INK_DOTS || sysPara->para.RFIDInkWarn){
sysPara->status.flagOfNeedInkCard = true;
if(sysPara->RFIDPara.InkRFIDCnt == 0){
msgtest->setText(tr("请使用原厂墨水,然后刷墨水卡,否则机器将在24小时后禁止使用!"));
msgtest->show();
ui->tabMainWindow->setRunStatus(tr("请使用原厂墨水,然后刷墨水卡,否则机器将在24小时后禁止使用!"));
LogInfo::setRunStatusText(tr("请使用原厂墨水,然后刷墨水卡,否则机器将在24小时后禁止使用!"));
}
int timeRemain = (MAX_INK_RFIDTIME - sysPara->RFIDPara.InkRFIDCnt)/60;
if(timeRemain > 60){
if(sysPara->RFIDPara.PrintInkDots >= MAX_INK_DOTS)
ui->tabMainWindow->setRunStatus(tr("1.请使用原厂墨水,然后刷墨水卡,否则机器将在%1小时后禁止使用!").arg(timeRemain/60));
else
ui->tabMainWindow->setRunStatus(tr("2.请使用原厂墨水,然后刷墨水卡,否则机器将在%1小时后禁止使用!").arg(timeRemain/60));
}
else if(timeRemain > 0){
if(sysPara->RFIDPara.PrintInkDots >= MAX_INK_DOTS)
ui->tabMainWindow->setRunStatus(tr("1.请使用原厂墨水,然后刷墨水卡,否则机器将在%1分钟后禁止使用!").arg(timeRemain));
else
ui->tabMainWindow->setRunStatus(tr("2.请使用原厂墨水,然后刷墨水卡,否则机器将在%1分钟后禁止使用!").arg(timeRemain));
}
if(sysPara->RFIDPara.InkRFIDCnt % 300 == 0)
sysPara->saveRFIDPara();
if(++sysPara->RFIDPara.InkRFIDCnt >= MAX_INK_RFIDTIME)
sysPara->status.flagOfInkMaxDot = true;
}
if(sysPara->status.flagOfInkMaxDot){
if(sysPara->status.isPrinting)
ui->tabMainWindow->on_pushButtonStopPrint_pressed();
static bool logFlag2= true;
if(sysPara->RFIDPara.PrintInkDots >= MAX_INK_DOTS){
ui->tabMainWindow->setRunStatus(tr("1.请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!"));
if(logFlag2){
logFlag2 = false;
msgtest->setText(tr("请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!"));
msgtest->show();
LogInfo::setRunStatusText(tr("请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!"));
qDebug()<<"打印墨点已达到2.3billion,请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!";
}
}
else{
ui->tabMainWindow->setRunStatus(tr("2.请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!"));
if(logFlag2){
logFlag2 = false;
msgtest->setText(tr("请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!"));
msgtest->show();
LogInfo::setRunStatusText(tr("请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!"));
qDebug()<<"请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!";
}
}
}
/*****************墨水刷卡控制end**********************************************/
/*****************溶剂刷卡控制start**********************************************/
/*溶剂刷卡新的控制逻辑*/
/* 1.任何时候，混合阀打开次数达到360次，提示2小时关机，必须刷卡才能恢复*/
/*2.溶剂液位报警后，提示刷卡，允许有10次的混合阀打开次数，必须刷卡才能恢复*/
if(sysPara->RFIDPara.solventNumber >= MAX_SOLV_OPENNUM){ //混合阀打开次数达到360次
sysPara->status.flagOfNeedSolventCard = true;
if(sysPara->RFIDPara.SOLVRFIDCnt == 0){
msgtest->setText(tr("请使用原厂溶剂,然后刷溶剂卡,否则机器将在2小时后禁止使用!"));
msgtest->show();
LogInfo::setRunStatusText(tr("请使用原厂溶剂,然后刷溶剂卡,否则机器将在2小时后禁止使用!"));
}
int timeRemain = (MAX_SOLV_RFIDTIME - sysPara->RFIDPara.SOLVRFIDCnt)/60;
if(timeRemain > 0)
ui->tabMainWindow->setRunStatus(tr("请使用原厂溶剂,然后刷溶剂卡,否则机器将在%1分钟后禁止使用!").arg(timeRemain));
if(sysPara->RFIDPara.SOLVRFIDCnt % 300 == 0)
sysPara->saveRFIDPara();
if(++sysPara->RFIDPara.SOLVRFIDCnt >= MAX_SOLV_RFIDTIME)
sysPara->status.flagOfSolventMaxNum = true;
}
static bool logFlag5 = 1;
static int warnNum2 = 0;
if(!(sysPara->status.statWarn & WARN_STATUS_SOLV_WARN))
warnNum2 = 0;
if((sysPara->status.statWarn & WARN_STATUS_SOLV_WARN) || sysPara->para.RFIDSolventWarn){
if(!sysPara->para.RFIDSolventWarn){
if(++warnNum2 > 6){
sysPara->para.RFIDSolventWarn = true;
sysPara->para.RFIDSolventWarnMixCnt = 0;
LogInfo::setRunStatusText(tr("请添加原厂溶剂,然后刷溶剂卡!"));
qDebug()<<"请添加原厂溶剂,然后刷溶剂卡,否则将会在打开10次混合阀之后禁用喷码机!";
QDateTime curDateTime = QDateTime::currentDateTime();
QString strCurDateTime = curDateTime.toString("yyMMddhhmmss");
if(sysPara->para.solventWarnDate == 0){
sysPara->para.solventWarnDate = strCurDateTime.mid(0,6).toInt();
sysPara->para.solventWarnTime = strCurDateTime.mid(6,6).toInt();
}
sysPara->saveParaToFile();
}
else{
LogInfo::setRunStatusText(tr("detect solvent warning cnt: %1").arg(warnNum2));
qDebug()<<"检测到溶剂液位次数:"<<warnNum2;
}
}
else{
sysPara->status.flagOfNeedSolventCard = true;
ui->tabMainWindow->setRunStatus(tr("请添加原厂溶剂,然后刷溶剂卡!"));
if(logFlag5){
logFlag5 = 0;
QString strDate = QString::number(sysPara->para.solventWarnDate);
QString strTime = QString::number(sysPara->para.solventWarnTime);
QString str1 = QString::number(strDate.mid(0,2).toInt()).rightJustified(2,'0');
QString str2 = QString::number(strDate.mid(2,2).toInt()).rightJustified(2,'0');
QString str3 = QString::number(strDate.mid(4,2).toInt()).rightJustified(2,'0');
QString str4 = QString::number(strTime.mid(0,2).toInt()).rightJustified(2,'0');
QString str5 = QString::number(strTime.mid(2,2).toInt()).rightJustified(2,'0');
QString str6 = QString::number(strTime.mid(4,2).toInt()).rightJustified(2,'0');
QString strDateTime = str1 + "-" + str2 + "-" + str3 + " " + str4 + ":" + str5 + ":" + str6;
LogInfo::setRunStatusText(tr("solvent Warning at: %1").arg(strDateTime));
qDebug()<<"solvent Warning at:"<<strDateTime;
}
}
}
if(sysPara->para.RFIDSolventWarnMixCnt >= 10)
sysPara->status.flagOfSolventMaxNum = true;
if(sysPara->status.flagOfSolventMaxNum){
if(sysPara->status.isPrinting)
ui->tabMainWindow->on_pushButtonStopPrint_pressed();
static bool logFlag3 = true;
if(sysPara->para.RFIDSolventWarnMixCnt>=10){
ui->tabMainWindow->setRunStatus(tr("请刷溶剂卡以恢复机器的正常功能"));
if(logFlag3){
logFlag3 = false;
msgtest->setText(tr("请刷溶剂卡以恢复机器的正常功能!"));
msgtest->show();
LogInfo::setRunStatusText(tr("请刷溶剂卡以恢复机器的正常功能"));
qDebug()<<"溶剂液位报警后已经打开混合阀10次,请刷卡以恢复机器的正常功能";
}
}
else{
ui->tabMainWindow->setRunStatus(tr("请刷溶剂卡以恢复机器的正常功能"));
if(logFlag3){
logFlag3 = false;
msgtest->setText(tr("请刷溶剂卡以恢复机器的正常功能!"));
msgtest->show();
LogInfo::setRunStatusText(tr("请刷溶剂卡以恢复机器的正常功能"));
qDebug()<<"已经打开混合阀360次,请刷卡以恢复机器的正常功能";
}
}
}
/*****************溶剂刷卡控制end**********************************************/
#endif
static bool resumeFlag = false;
if(lostCommuFlag || ui->tabMainWindow->updatePhaseIndicatorLight() || (sysPara->status.statWarn & (WARN_STATUS_POWER_MON|WARN_STATUS_INK_WARN|WARN_STATUS_SUMP_WARN
|WARN_STATUS_SOLV_WARN|WARN_STATUS_POWER_MON)) || (sysPara->status.gearPumpRunStopFlag && pushButtonStartFlag) ||sysPara->status.lastHighVoltageFault)
{ //updatePhaseIndicatorLight（）务必放前面
sysPara->status.beeperOnFlag = true;
if(sysPara->status.gearPumpRunStopFlag && pushButtonStartFlag)
{
ui->tabMainWindow->setRunStatus(tr("压力泄漏或压力传感器故障!"));
}
if(!resumeFlag)
{
resumeFlag = true;
pulse_4s = 0;
if(!sysPara->status.lastHighVoltageFault)
{
ui->tabMainWindow->onLabelFaultRusumePressed();
}
}
}
else {
sysPara->status.beeperOnFlag = false;
sysPara->devOp->controlBeeper(false);
if(pulse_4s >= 20)
{
pulse_4s = 0;
resumeFlag = false;
}
}
if(sysPara->status.beeperOnFlag){ //报警会时有时无
sysPara->devOp->controlBeeper(!sysPara->devOp->isBeeperEnable());
}
if((sysPara->status.statWarn & (WARN_STATUS_POWER_MON))
||sysPara->status.lastwarmInkPump||sysPara->status.lastwarmInkPump||sysPara->status.mainInkPumpError
||sysPara->status.compressPumpError||sysPara->status.lastPhaseFault||sysPara->status.lastRecycleWarn||sysPara->status.lastHighVoltageFault)
{ //2013-12-12故障报警灯 杨
sysPara->status.RedLightOnFlag = true;
}
else {
sysPara->status.RedLightOnFlag = false;
sysPara->devOp->controlRedLight(false);
//sysPara->devOp->controlRedLight(true);
}
if(sysPara->status.RedLightOnFlag){ //报警会时有时无
sysPara->devOp->controlRedLight(!sysPara->devOp->isRedLightEnable());
}
if((sysPara->status.statWarn & (WARN_STATUS_INK_WARN|WARN_STATUS_SOLV_WARN |WARN_STATUS_RECYCLE_FAULT|WARN_STATUS_SUMP_WARN))
&& !sysPara->status.RedLightOnFlag){
//if(!sysPara->status.RedLightOnFlag){
sysPara->status.YellowLightOnFlag = true;
}
else {
sysPara->status.YellowLightOnFlag = false;
sysPara->devOp->controlYellowLight(false);
//sysPara->devOp->controlYellowLight(true);
}
if(sysPara->status.YellowLightOnFlag){ //报警会时有时无
sysPara->devOp->controlYellowLight(!sysPara->devOp->isYellowLightEnable());
}
if(sysPara->status.waitHightVolOff>0){
sysPara->status.waitHightVolOff--;
if(sysPara->status.waitHightVolOff==0){
sysPara->devOp->highVoltageCtrl(0);
ui->tabMainWindow->setRunStatus(tr("停止打印，自动关闭高压."));
}
}
}// 1s
#ifdef WARNING
static int pre_pressed=0,pre_hvcurrent=0,press_err_cnt=0;
if(pulse_1s)
{
if((pre_pressed > sysPara->status.PRESSURE+70))
{
if(++press_err_cnt>3)
{
LogInfo::setRunStatusText(tr("压力异常:上次压力值%1,当前压力值%2").arg(pre_pressed).arg(sysPara->status.PRESSURE));
}
}
else
{
press_err_cnt = 0;
}
pre_pressed = sysPara->status.PRESSURE;
}
if(pulse_100ms)
{
if(pre_hvcurrent>150 && ( sysPara->status.HV_DETOUT> pre_hvcurrent+20) && (sysPara->status.waitHightVolOn==8 || sysPara->status.waitHightVolOff==1) && sysPara->status.isPrinting )
pre_hvcurrent = sysPara->status.HV_DETOUT;
if(sysPara->status.waitHightVolOn<8)sysPara->status.waitHightVolOn++;
if(sysPara->status.isPrinting==0) sysPara->status.waitHightVolOn=0;
}
#endif
if(sysPara->devOp->color_flag ==3){
sysPara->devOp->color_flag = 0;
pulse_30s = 0;
}
else if(pulse_1s && sysPara->para.gearPumpEnable && sysPara->status.selfCheckDone
&& (!sysPara->status.statWarn) && !sysPara->status.powerOffAppending){
if((!sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed <= 2000)
||(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed <= sysPara->para.gearPumpSpeedAlarm))
{
pulse_30s = 0;
}
else{
pulse_30s++;
if(pulse_30s >= 5){
if((sysPara->status.gearPumpRunSpeed >= 3000)||(sysPara->devOp->color_flag == 2)
||(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed > sysPara->para.gearPumpSpeedAlarm))
{
sysPara->status.flagOfSpeedAlarm = true;
sysPara->devOp->color_flag = 2;
if(pulse_30s % 500 == 0){
LogInfo::setRunStatusText(tr("齿轮泵转速过高，请立即停机并联系供应商!"));
qDebug()<<"齿轮泵转速过高，请立即停机并联系供应商!";
}
ui->tabMainWindow->setRunStatus(tr("齿轮泵转速过高，请立即停机并联系供应商!"));
sysPara->devOp->controlRedLight(true);
if(sysPara->status.isPrinting)
ui->tabMainWindow->on_pushButtonStopPrint_pressed();
}
else{
sysPara->devOp->color_flag = 1;
if(pulse_30s % 500 == 0){
LogInfo::setRunStatusText(tr("齿轮泵转速过高，请清理过滤器或者检查是否泄露!"));
qDebug()<<"齿轮泵转速过高，请清理过滤器或者检查是否泄露!";
}
ui->tabMainWindow->setRunStatus(tr("齿轮泵转速过高，请清理过滤器或者检查是否泄露!"));
sysPara->devOp->controlYellowLight(true);
}
}
}
}
else if(sysPara->status.statWarn & 0xFE){
sysPara->devOp->color_flag = 3;
pulse_30s = 0;
}
}
}
void InkJetPrinter::autoControlHeater(){
//100ms
static int tempDly=1830;
if(sysPara->para.heatTime == 0)
sysPara->para.heatTime = 5;
int maxHeatTime = sysPara->para.heatTime * 600;
if(sysPara->para.flagOfContinueHeat)
maxHeatTime = 60* 600;
if(tempDly) tempDly--;
if(tempDly>=1800)
{
if(tempDly==1800)
{
sysPara->status.indoorTemperature = sysPara->status.TEMP_ADIN/4;
sysPara->devOp->pumpValveCtrl(1);
if(sysPara->status.indoorTemperature-35>0)
ui->tabSystemSetting->updateViscosityAdjust((sysPara->status.indoorTemperature-35));
else
ui->tabSystemSetting->updateViscosityAdjust(0);
}
return;
}
if(sysPara->status.TEMP_ADIN/4 < sysPara->para.temperature && sysPara->status.heaterONTimeCnt < MAX_HEATER_TIME){
if(tempDly==0) sysPara->status.heaterONTimeCnt ++;
if(!sysPara->devOp->isHearterEnable())
sysPara->devOp->controlHeater(true);
if(sysPara->status.heaterONTimeCnt == maxHeatTime)
{
if(sysPara->status.TEMP_ADIN/4 < (sysPara->para.temperature - 2)){
LogInfo::setRunStatusText(tr("警告:加热器长时间无法达到预期温度，故障或设置错误！"));
ui->tabMainWindow->setRunStatus("加热器长时间无法达到预期温度，故障或设置错误！");//20150105 no check
sysPara->devOp->controlHeater(false);
}
else
sysPara->status.heaterONTimeCnt = 0;
}
}
else if(sysPara->status.TEMP_ADIN/4 >= (sysPara->para.temperature + 2)){
if(sysPara->status.heaterONTimeCnt < maxHeatTime)
{
sysPara->status.heaterONTimeCnt = 0;
}
if(sysPara->devOp->isHearterEnable())
sysPara->devOp->controlHeater(false);
}
}
void InkJetPrinter::cnt1GroupCheck(void)
{
#ifdef COUNTER1_BY_GROUP /* 分段计米 */
static unsigned char lastGroupRunningIndex = 0;
if(sysPara->para.cnt1ByGroupEnalbe)
{
sysPara->devOp->ReadCnt1GroupStatus();
if(lastGroupRunningIndex == sysPara->status.cnt1GroupRunningIndex)
return;
lastGroupRunningIndex = sysPara->status.cnt1GroupRunningIndex;
emit updateCnt1GroupDisp(1);
}
#endif
}
void InkJetPrinter::autoControlValvePump(void)
{
if(sysPara){
if(!sysPara->status.isPumpValveControledByHand){
/*---------------------------------供墨阀--------------------------------------------*/
if(sysPara->status.selfCheckDone) {
autoControlInkValve();
autoControlCycleValve();
}
else {
// autoControlInkValveForSelfCheck();
// autoControlCycleValveForSelfCheck();
autoControlInkValve();
if(sysPara->devOp->isCycleValveOpen())
sysPara->devOp->controlCycleValve(false);
}
/*----------------------------------泄压阀-------------------------------------------*/
//=====================================================================================================
if(sysPara->status.PRESSURE - sysPara->para.pressure > MAX_PRESSURE_RELEASE_DIFF)
sysPara->status.pressureOverFlowCnt ++;
else
sysPara->status.pressureOverFlowCnt = 0;
if((
sysPara->status.releaseValveOpenApending ||
sysPara->status.pressureOverFlowCnt > 2
) //防止干扰和误动作
&& !sysPara->status.releaseValveDelayCnt)
{
if(!sysPara->devOp->isReleaseValveOpen())
{ //泄压阀
sysPara->devOp->controlReleaseValve(true);
}
sysPara->status.releaseValveDelayCnt = MAX_RELEASE_VALVE_DELAY_CNT;
sysPara->status.releaseValveOpenApending = true;
}
else
{
if(sysPara->devOp->isReleaseValveOpen())
{ //
//sysPara->devOp->controlReleaseValve(false);
}
if(sysPara->status.releaseValveDelayCnt)
sysPara->status.releaseValveDelayCnt --;
if(sysPara->status.PRESSURE < sysPara->para.pressure)
{
sysPara->status.releaseValveOpenApending = false;
if(sysPara->devOp->isReleaseValveOpen()){ sysPara->devOp->controlReleaseValve(false);
}
}
}
/*----------------------------------混合阀-------------------------------------------*/
/*备忘内容：主板的型号与软件版本
`define JETV3 // EP4F15 V3板子
`define JETV32 // EP3C10 V4板子
`define JETV23 // V23板子 EP3C25
*/
/*-----------------------------------主墨泵------------------------------------------*/
if(PRODUCT_VERSION(sysPara->status.fpgaVersionNum) == JETV3 || PRODUCT_VERSION(sysPara->status.fpgaVersionNum) >= JETV23 ){
//20170830修改主板硬件版本号，以便与主板硬件版本编号对应, V7主板编号为7
if(sysPara->status.warm_InkPump){
if(!sysPara->status.lastwarmInkPump){
if(!sysPara->para.gearPumpEnable)
{
LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!主墨泵故障"));
ui->tabMainWindow->setRunStatus(tr("主墨泵故障!!!"));
sysPara->status.lastwarmInkPump = 1;
}
}
}
}
else
{
if(sysPara->status.SEPTAL_POSITION < (sysPara->para.septalPostion - DIFF_SEPTAL_POSITION))
sysPara->status.septalPositionOverFlowCnt ++;
else
sysPara->status.septalPositionOverFlowCnt = 0;
if(sysPara->status.septalPositionOverFlowCnt > 2 && !sysPara->status.mainInkPumpError){ //主墨泵
if(!sysPara->devOp->isMainInkPumpOpen()){
sysPara->devOp->controlMainInkPump(true);
sysPara->status.mainInkPumpRunTmCnt = 0;
/*备忘内容：主板的型号与软件版本
`define JETV3 // EP4F15 V3板子
`define JETV32 // EP3C10 V4板子
`define JETV23 // V23板子 EP3C25
*/
/*-----------------------------------老管路的溶剂随主墨泵一起动作---------------------------*/
if(sysPara->status.selfCheckDone && !sysPara->para.mixValveisNewVersion && PRODUCT_VERSION(sysPara->status.fpgaVersionNum) == JETV1){
if(sysPara->devOp->isMixValveOpen())
checkMixValveClose();
else
checkMixValveOpen();
}
/*--------------------------------------------------------------------------------------*/
}
else if(sysPara->status.selfCheckDone){
if(sysPara->status.mainInkPumpRunTmCnt < MAX_MAIN_INK_PUMP_RUN_TIME){ //
sysPara->status.mainInkPumpRunTmCnt ++;
}
else {
if(!sysPara->para.gearPumpEnable)
{
sysPara->status.mainInkPumpError = true;
sysPara->devOp->controlMainInkPump(false);
LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!主墨泵故障"));
ui->tabMainWindow->setRunStatus(tr("主墨泵故障!!!"));
}
}
}
}
else if(sysPara->status.SEPTAL_POSITION > sysPara->para.septalPostion){
if(sysPara->devOp->isMainInkPumpOpen())
sysPara->devOp->controlMainInkPump(false);
}
}
/*-----------------------------------压缩机------------------------------------------*/
if((sysPara->para.pressure - sysPara->status.PRESSURE > MAX_PRESSURE_DIFF) && !sysPara->status.compressPumpError){ //压缩机
if(!sysPara->devOp->isCompressPumpOpen()){
sysPara->devOp->controlCompressPump(true);
sysPara->status.compressPumpRunTmCnt = 0;
}
else if(sysPara->status.selfCheckDone){
if(sysPara->status.compressPumpRunTmCnt < MAX_COMPRESS_PUMP_RUN_TIME){ //如果长时间开压缩机，考虑设备故障
sysPara->status.compressPumpRunTmCnt ++;
}
else {
sysPara->status.compressPumpError = true;
sysPara->devOp->controlCompressPump(false);
if(!sysPara->para.gearPumpEnable)
{
LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!压缩机故障"));
ui->tabMainWindow->setRunStatus(tr("压缩机故障!!!"));
}
}
}
}
else if(sysPara->para.pressure <= sysPara->status.PRESSURE){ //压力到达预期的压力
if(sysPara->devOp->isCompressPumpOpen())
sysPara->devOp->controlCompressPump(false);
}
/*------------------------------------粘度泵,混合阀-----------------------------------------*/
if(!sysPara->status.selfCheckDone){
#ifdef __AIR_RELEASE_OLD__
// 开机自检过程, 粘度泵跟随循环阀动作
if ((sysPara->devOp->isCycleValveOpen() ^ sysPara->devOp->isViscosityPumpOpen()) && !sysPara->status.ink_Ctrl) {
sysPara->devOp->controlViscosityPump(sysPara->devOp->isCycleValveOpen());
}
#endif
}
/*-----------------------------每30s打开一次粘度泵以及相关处理--------------------------------------*/
else {
static bool hasDetectedBellow = false; // 检测到下位灯
static bool hasDetectedTop = false; // 检测到上位灯
static int viscosity_low = 0; //统计粘度连续偏低10%次数
static unsigned char Mixing_valve_open = 0; //统计粘度连续偏高5%次数
static unsigned char viscosity_faulty_num = 0; //统计粘度连续偏高13%次数
static bool flag = 0;
if(sysPara->status.cycleValveOpenCntAfterSWintOff) { //关闭墨线的时候要提前开粘度泵
sysPara->status.viscosityDelayCnt = sysPara->para.viscosityPumpInterval*100 + 100;
}
++sysPara->status.viscosityDelayCnt;
int mixer_open_threshold = (105*sysPara->para.viscosity)/100;
int viscosity_faulty_threshold =(113*sysPara->para.viscosity)/100;
if(sysPara->status.viscosityDelayCnt >= sysPara->para.viscosityPumpInterval*100 && flag == 0)
{
flag=1;
if (!sysPara->devOp->isViscosityPumpOpen())
{
sysPara->devOp->controlViscosityPump(true);
viscosity_timer->start(10000);
qDebug()<<"粘度: "<<QString::number(sysPara->status.viscosity);
}
if((sysPara->status.viscosity >= 90*sysPara->para.viscosity/100) && (sysPara->status.viscosity <= mixer_open_threshold))
{
sysPara->status.viscosityFault = 0;
viscosity_low=0;
Mixing_valve_open = 0;
viscosity_faulty_num = 0;
}
if(sysPara->status.viscosity < 90*sysPara->para.viscosity/100)
{
viscosity_low++;
viscosity_faulty_num = 0;
Mixing_valve_open = 0;
}
if(sysPara->status.viscosity > mixer_open_threshold && sysPara->status.viscosity <= viscosity_faulty_threshold)
{
Mixing_valve_open++;
viscosity_low = 0;
viscosity_faulty_num = 0;
}
if(sysPara->status.viscosity > viscosity_faulty_threshold){
Mixing_valve_open++;
viscosity_faulty_num++;
viscosity_low = 0;
}
if((!sysPara->devOp->isMixValveOpen()) && (((Mixing_valve_open > 1) && (!sysPara->para.gearPumpEnable)) || ((Mixing_valve_open > 4) && sysPara->para.gearPumpEnable))) { //
sysPara->devOp->controlMixValve(true);
sysPara->RFIDPara.solventNumber++;
sysPara->saveRFIDPara();
if(sysPara->para.RFIDSolventWarn){
sysPara->para.RFIDSolventWarnMixCnt++;
LogInfo::setRunStatusText(tr("RFIDSolventWarnMixCnt = %1").arg(sysPara->para.RFIDSolventWarnMixCnt));
qDebug()<<"RFIDSolventWarnMixCnt ="<<sysPara->para.RFIDSolventWarnMixCnt;
}
Mixing_valve_open = 0;
LogInfo::setRunStatusText(tr("添加溶剂%1: %2").arg(sysPara->RFIDPara.solventNumber).arg(sysPara->status.viscosity));
QString str = QString("添加溶剂%1: %2").arg(sysPara->RFIDPara.solventNumber).arg(sysPara->status.viscosity);
qDebug()<<str;
}
if(viscosity_low >= 60)
{
LogInfo::setRunStatusText(tr("警告!!!!!!!!!!!粘度值偏低")+QString::number(sysPara->status.viscosity));
qDebug()<<"粘度值偏低";
sysPara->status.viscosityFault = 2;
}
if(viscosity_faulty_num >= 5)
{
LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!粘度偏大故障")+QString::number(sysPara->status.viscosity));
qDebug()<<"粘度偏大故障";
sysPara->status.viscosityFault = 1;
}
}
if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+120)) && flag==1)
{
if(sysPara->devOp->isMixValveOpen()) {
sysPara->devOp->controlMixValve(false);
}
}
if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+130)) && flag==1)
{
if (sysPara->devOp->isViscosityPumpOpen()) {
sysPara->devOp->controlViscosityPump(false);
}
sysPara->status.viscosityDelayCnt = 0;
flag=0;
}
if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY){ //上位灯检测标志位
viscosity_timer->stop();
}
if(sysPara->status.viscosityDelayCnt < sysPara->para.viscosityPumpInterval*100) {
static int detectBelow = 0;
if (++detectBelow%400 == 0) {
if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY)
{
if(sysPara->status.rWarnViscoReady>=15){
sysPara->status.viscosityFault = 1;
sysPara->status.viscosity=0;
qDebug()<<"错误!粘度计下位灯故障."+QString::number(sysPara->status.viscosity);
hasDetectedBellow = true;
}
else sysPara->status.rWarnViscoReady++;
}
else {
sysPara->status.rWarnViscoReady = 0;
sysPara->status.viscosityFault = 0;
}
}
}
if(hasDetectedBellow && hasDetectedTop)
{
if(sysPara->devOp->isMixValveOpen()) { //
sysPara->devOp->controlMixValve(false); //如果检测不到上下位灯就关掉混合阀
}
}
if(sysPara->status.viscosityFault==0)
{
hasDetectedBellow = false;
hasDetectedTop = false;
}
}
/*-----------------------------------回收泵------------------------------------------*/
if(!sysPara->status.autoCtlReclaimAfterSWintOff)
{
if(!sysPara->devOp->isReclaimPumpOpen() ){ //回收泵
sysPara->status.reclaimPumpFullSpeedCnt = 0;
sysPara->devOp->controlReclaimPump(true,true); //先全速，后降速
}
else if(sysPara->status.reclaimPumpFullSpeedCnt <= RECLAIM_PUMP_FULL_SPEED_CNT){
sysPara->status.reclaimPumpFullSpeedCnt ++;
if(sysPara->status.reclaimPumpFullSpeedCnt == RECLAIM_PUMP_FULL_SPEED_CNT){ //降速
sysPara->devOp->controlReclaimPump(true,false);
}
}
}
/*-----------------------------------------------------------------------------*/
}
}
}
void InkJetPrinter::autoControlInkValve()
{
bool enableFlag = ((sysPara->status.statWarn & WARN_STATUS_INK_SWINT)
|| (sysPara->status.lastRecycleWarn && sysPara->para.RecycleWarnAction) // 2017.8.15版本回收故障关供墨阀问题
|| ( sysPara->status.HVFaultCloseEn ) //高压故障关闭墨线
)?false:true; //墨线开关
if(enableFlag != sysPara->devOp->isInkValveOpen()){
if(enableFlag == false) { //关闭供墨阀的顺序 先开循环阀后关闭供墨阀
//#ifdef __AIR_RELEASE_OLD__ // 旧管路关闭墨线后 开粘度泵和循环阀一段时间
if (sysPara->status.cycleValveOpenCntAfterSWintOff == 0) {
sysPara->status.cycleValveOpenCntAfterSWintOff = MAX_CYCLEVALVE_OPEN_TIME_AFTER_SWITN_OFF;
}
if (sysPara->status.cycleValveOpenCntAfterSWintOff < 60) { //在准备关闭循环阀的时候关闭供墨阀
sysPara->devOp->controlInkValve(enableFlag); //关供墨
sysPara->devOp->controlInkValvePWM(enableFlag); //关供墨
}
}
else { //开供墨阀
if(!sysPara->devOp->isReclaimPumpOpen()) //开供墨阀之前要判断回收泵有没有开，没开就提前打开
{
sysPara->devOp->controlReclaimPump(true, false); // 回收泵开
}
if(!sysPara->status.airPushing)
{
sysPara->devOp->controlInkValve(enableFlag);
sysPara->devOp->controlInkValvePWM(enableFlag);
}
}
}
}
void InkJetPrinter::autoControlCycleValve()
{
if(!sysPara->status.selfCheckDone || (sysPara->status.needPowerOffTimerout && sysPara->para.gearPumpEnable)){
cycleValveRunForSelfCheck();
if(sysPara->status.needPowerOffTimerout)
{
if(sysPara->devOp->isMixValveOpen()) { //
sysPara->devOp->controlMixValve(false);
}
}
}
else {
if(sysPara->status.cycleValveOpenCntAfterSWintOff){ // 开循环阀
if(!sysPara->devOp->isCycleValveOpen()){
sysPara->devOp->controlCycleValve(true);
}
sysPara->status.cycleValveOpenCntAfterSWintOff --;
}
else if(sysPara->devOp->isCycleValveOpen()){ // 关循环阀
sysPara->devOp->controlCycleValve(false);
}
}
}
void InkJetPrinter::autoControlCycleValveForSelfCheck()
{
if(sysPara->status.selfCheckCnt < 100 * 10 && !sysPara->devOp->isCycleValveOpen()) {
sysPara->devOp->controlCycleValve(true);
}
else if(sysPara->status.selfCheckCnt >= 100 * 10 && sysPara->devOp->isCycleValveOpen()) {
sysPara->devOp->controlCycleValve(false);
}
}
//==========================
// 放在10ms的定时器运行,但和粘度泵工作周期一致
void InkJetPrinter::checkMixValveOpen(){
//混合阀
if(sysPara->status.viscosity>40000){
sysPara->status.viscosityMaxFaultCnt++;
if(sysPara->status.viscosityMaxFaultCnt>5)
{
sysPara->status.viscosityMaxFaultCnt=0;
if(sysPara->status.viscosityFault ==0 ) LogInfo::setRunStatusText(tr("粘度检测异常,粘度值太大!!!"));
sysPara->status.viscosityFault=1;
}
sysPara->status.viscosity=0;
}
int mixer_open_threshold = MAX_VISICOSITY_RATIO*sysPara->para.viscosity/100;
int mixer_open_threshold_high = (MAX_VISICOSITY_RATIO + 11)*sysPara->para.viscosity/100;
if(sysPara->status.viscosity > mixer_open_threshold)
{// 粘度值高报警： 条件＠高于设定值的1.05，时间：120个测量周期
sysPara->status.visocityValueOverflowNum ++;
if(sysPara->status.visocityValueOverflowNum >= (MAX_VISICOSITY_VALUE_OVERFLOW_NUM/3)){
if((sysPara->status.viscosity >= mixer_open_threshold_high)//超出太多加得快，否则隔三下，加一下
|| ((sysPara->status.visocityValueOverflowNum % 3) == 0)){
if(!sysPara->devOp->isMixValveOpen()){ //
sysPara->devOp->controlMixValve(true);
LogInfo::setRunStatusText(tr("混合阀打开2:")+QString::number(sysPara->status.viscosity));
}
}
}
if(sysPara->status.visocityValueOverflowNum > MAX_ALLOW_VISICOSITY_OVERFLOW_NUM){
if(sysPara->status.viscosityFault ==0 )
LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!粘度偏大故障"));
sysPara->status.viscosityFault = 1;
}
}
else if(sysPara->status.viscosity > 90*sysPara->para.viscosity/100){
// 粘度值正常
sysPara->status.visocityValueOverflowNum = 0;
sysPara->status.viscosityFault = 0; // 20160922 粘度低报警不能复位问题
}
else {// 粘度值低报警： 条件＠ 低于设定值的0.9，时间：60个测量周期
sysPara->status.visocityValueOverflowNum ++;
if(sysPara->status.visocityValueOverflowNum > (MAX_ALLOW_VISICOSITY_OVERFLOW_NUM/2)){
if(sysPara->status.viscosityFault ==0 ) LogInfo::setRunStatusText(tr("警告!!!!!!!!!!!粘度值偏低"));
sysPara->status.viscosityFault = 2;
sysPara->status.visocityValueOverflowNum=MAX_ALLOW_VISICOSITY_OVERFLOW_NUM-10;
}
}
}
void InkJetPrinter::checkMixValveClose(){
if(sysPara->devOp->isMixValveOpen()){ // 关闭混合阀
sysPara->devOp->controlMixValve(false);
}
}
//在开机自检过程中交替打开和关闭循环阀
void InkJetPrinter::cycleValveRunForSelfCheck(){
static int cycleValveOpenCnt = 0;
if (++cycleValveOpenCnt%300 > 150) {
if(!sysPara->devOp->isCycleValveOpen()){ //循环阀 开
sysPara->devOp->controlCycleValve(true);
}
}
else {
if(sysPara->devOp->isCycleValveOpen()){ //循环阀 关
sysPara->devOp->controlCycleValve(false);
}
}
}
void InkJetPrinter::onReclaimTankBlock(){
if(sysPara){
ui->tabMainWindow->enableReclaimCtrlButton(true);
sysPara->status.reclaimTankBlockedAppending = true;
if(sysPara->status.powerOffAppending && sysPara->status.powerOffAfterPhaseFaultAppending)
ui->tabMainWindow->checkForPowerOff();
sysPara->status.powerOffAppending = false; //如果有关机动作，终止
}
}
/*
*
* 控制回收槽
*
* */
void InkJetPrinter::detectAndcontrolReclaimTank(){
sysPara->status.currReclaimTankPos =10*sysPara->status.curr_reclaimTankTime;
sysPara->status.reclaimTankBlockedAppending =0;
//qDebug()<<sysPara->status.reclaimTankstatus;
if(sysPara->status.reclaimTankstatus == 0x10) //7 故障，6 关完成，5开完成，4 保持， 3 停止， 2 关， 1 开，0-无操作
{
if(sysPara->devOp->isReclaimTankCloseEnable())
{
LogInfo::setRunStatusText(tr("电机故障"));
ui->tabMainWindow->setRunStatus(tr("电机故障"));
sysPara->devOp->controlReclaimTankClose(false);
ui->tabMainWindow->resetReclaimCtrlButtonText();
emit reclaimTankBlock();
}
else {
LogInfo::setRunStatusText(tr("电机故障"));
ui->tabMainWindow->setRunStatus(tr("电机故障!!!"));
sysPara->devOp->controlReclaimTankOpen(false);
ui->tabMainWindow->resetReclaimCtrlButtonText();
emit reclaimTankBlock();
}
}
else if(sysPara->status.reclaimTankstatus == 5 )//7 故障，6 关完成，5开完成，4 保持， 3 停止， 2 关， 1 开，0-无操作
{
sysPara->devOp->controlReclaimTankOpen(false); //到头，关闭
sysPara->status.reclainTankReachEnd = true;
/*应要求去掉多余到信息 LogInfo::setRunStatusText(tr("回收槽到头"));*/
ui->tabMainWindow->setRunStatus(tr("回收槽到头"));
ui->tabMainWindow->enablePrintButton(true); //仅仅在此时能使能打印按钮
ui->tabMainWindow->resetReclaimCtrlButtonText();
emit reclaimTankOpenDone();
/*回收槽开关时间校正*/
sysPara->para.reclaimTankTime =( sysPara->status.currReclaimTankPos>120 )? sysPara->status.currReclaimTankPos/10-1:12;
ui->tabSystemSetting->updateReclaimTime( sysPara->para.reclaimTankTime );
}
else if(sysPara->status.reclaimTankstatus == 0x11 )//7 故障，6 关完成，5开完成，4 保持， 3 停止， 2 关， 1 开，0-无操作
{
sysPara->devOp->controlReclaimTankOpen(false); //卡住，关闭
ui->tabMainWindow->resetReclaimCtrlButtonText();
LogInfo::setRunStatusText(tr("回收槽卡住或者回收槽开关时间设置错误"));
ui->tabMainWindow->setRunStatus(tr("回收槽卡住或者回收槽开关时间设置错误"));
emit reclaimTankBlock();
}
else if(sysPara->status.reclaimTankstatus == 1 || sysPara->status.reclaimTankstatus == 2)//7 故障，6 关完成，5开完成，4 保持， 3 停止， 2 关， 1 开，0-无操作
{
emit setReclaimTankCurrentPos(sysPara->status.currReclaimTankPos);
sysPara->status.reclaimBlockedCnt = 0;
}
else if(sysPara->status.reclaimTankstatus == 6 )//7 故障，6 关完成，5开完成，4 保持， 3 停止， 2 关， 1 开，0-无操作
{
sysPara->devOp->controlReclaimTankClose(false); //到头，关闭
/*应要求去掉多余到信息 LogInfo::setRunStatusText(tr("回收槽到头"));*/
ui->tabMainWindow->setRunStatus(tr("回收槽到头"));
//sysPara->status.currReclaimTankPos = 0; //将回收槽的时间置为零
ui->tabMainWindow->resetReclaimCtrlButtonText();
emit reclaimTankCloseDone();
sysPara->status.lastRecycleWarn = 0;
sysPara->status.HVFaultCloseEn=0;
sysPara->status.reclainCloseAppending=false;
sysPara->status.canRunAirPushing = true; //下次开回收槽就执行排气程序
//emit reclaimTankBlock();
}
else if(sysPara->status.reclaimTankstatus == 0x12 )//7 故障，6 关完成，5开完成，4 保持， 3 停止， 2 关， 1 开，0-无操作
{
sysPara->devOp->controlReclaimTankOpen(false); //到头，关闭
LogInfo::setRunStatusText(tr("回收槽卡住或者回收槽开关时间设置错误"));
ui->tabMainWindow->setRunStatus(tr("回收槽卡住或者回收槽开关时间设置错误"));
ui->tabMainWindow->resetReclaimCtrlButtonText();
emit reclaimTankBlock();
}
else // if(sysPara->status.reclaimTankstatus == 7 )//7 故障，6 关完成，5开完成，4 保持， 3 停止， 2 关， 1 开，0-无操作
{
emit setReclaimTankCurrentPos(sysPara->status.currReclaimTankPos);
}
}
static void controlTabDisplay(QTabWidget *tab,QWidget *page,QString name,int enable){
if(enable){
if(tab->indexOf(page) == -1){
tab->addTab(page,name);
}
}
else {
int index = tab->indexOf(page);
if(index != -1)
tab->removeTab(index);
}
}
static void controlTabDisplay(QTabWidget *tab,QWidget *page,QString name,int enable,int Pos){
if(enable){
if(tab->indexOf(page) == -1){
tab->insertTab(Pos,page,name);
}
}
else {
int index = tab->indexOf(page);
if(index != -1)
tab->removeTab(index);
}
}
void InkJetPrinter::onAuthChanged(int auth){
controlTabDisplay(this,ui->tabSystemSetting,tr("系统设置"),auth&AUTH_DISPLAY_SYSTEM_SETTING);
controlTabDisplay(this,ui->tabSystemManage,tr("系统管理"),auth&AUTH_DISPLAY_SYSTEM_MANAGE);
controlTabDisplay(this,ui->tabOtherInfo,tr("其他信息"),auth& AUTH_DISPLAY_OTHER_INFO);
controlTabDisplay(this,ui->tabLogInfo,tr("日志信息"),auth&AUTH_DISPLAY_LOG_INFO);
controlTabDisplay(this,ui->tabNetworkManager,tr("网络管理"),auth&AUTH_SUPER_USER1);
controlTabDisplay(this, backwashEditor, tr("反涌流程设置"), (auth & AUTH_ENGINEER) && sysPara->para.enbBackwashOnPowerOn);
// controlTabDisplay(this,ui->tabZkEdit,tr("图案编辑"),auth);
ui->tabPrintSetting->updateAuthorization(auth);
ui->tabSystemSetting->updateAuthorization(auth);
ui->tabNetworkManager->updateAuthorization(auth);
}
void InkJetPrinter::onBackwashExecutorCreated(PumpValveExecutor *exec)
{
if(!exec) return;
// check precondition
if(!sysPara->status.isPumpValveControledByHand){
QMessageBox::warning(this, tr("权限/模式错误"), tr("请先切换到手动控制泵阀模式"));
delete exec;
return;
}
// stop and clean up any existing executor
if(backwashExecutor){
backwashExecutor->stop();
// clear will invoke the custom deleter (deleteLater)
backwashExecutor.clear();
}
// set sysPara so executor can use DevOp
exec->setSysPara(sysPara);
// connect signals from executor to UI
connect(exec, SIGNAL(stageStarted(int)), backwashEditor, SLOT(onExecutorStageStarted(int)));
connect(exec, SIGNAL(stageProgress(int,int)), backwashEditor, SLOT(onExecutorStageProgress(int,int)));
connect(exec, SIGNAL(stageFinished(int)), backwashEditor, SLOT(onExecutorStageFinished(int)));
connect(exec, SIGNAL(finished()), this, SLOT(onBackwashStopRequested()));
connect(exec, SIGNAL(error(QString)), this, SLOT(onBackwashError(QString)));
// manage lifecycle with QSharedPointer using deleter that calls deleteLater
backwashExecutor = QSharedPointer<PumpValveExecutor>(exec, deleteLaterDeleter);
// start execution
exec->start();
}
void InkJetPrinter::onBackwashStopRequested()
{
if(backwashExecutor){
backwashExecutor->stop();
backwashExecutor.clear();
}
}
void InkJetPrinter::onBackwashError(QString msg)
{
Q_UNUSED(msg);
}
void InkJetPrinter::onConfigChanged(void){
sysPara->loadParaFromFile();
return;
}
/*
* 这个方法的主要目的是在切换tab时不要弹出输入法
*
*/
void InkJetPrinter::onInkJetPrinterCurrentChanged(int index)
{
QWidget *w = widget(index);
if(w){
QWidget *subWidget = w->focusWidget();
if(subWidget)
subWidget->clearFocus();
}
//if(index == 3||index == 3) //刷新打印设置这个界面
{
ui->tabPrintSetting->update();
}
}
void InkJetPrinter::closeEvent(QCloseEvent *event)
{
#ifdef SYS_LINUX
event->ignore();
#else
exit(1);
#endif
}
void InkJetPrinter::resizeEvent(QResizeEvent *event){
event->ignore();
}
void InkJetPrinter::onChangeTab(QString)
{
this->setCurrentIndex (indexOf( ui->tabPicEdit));
}
void InkJetPrinter::onchangeEditMode(int)
{
if(sysPara){
if(sysPara->para.EditMode == PICFILE) {
insertTab(1,ui->tabPicEdit,tr("信息编辑"));
// controlTabDisplay(this,ui->tabZkEdit,tr("图案编辑"),0);
}
else if(sysPara->para.EditMode == TXTFILE|| sysPara->para.EditMode == SCENE){
controlTabDisplay(this,ui->tabPicEdit,tr("信息编辑"),0);
// controlTabDisplay(this,ui->tabZkEdit,tr("图案编辑"),1,1);
}
ui->tabMainWindow->changeEditMode(sysPara->para.EditMode);
}
}
void InkJetPrinter::OnSpeedOver(int mode)
{
if(mode==2){
//emit QMessageBox::warning(NULL,tr("警告"),tr("喷印速度过快或间隔太短！无法喷印完全，自动暂停喷印!!!"));
msgtest->setText(tr("喷印速度过快或间隔太短！无法喷印完全，自动暂停喷印!!!"));
msgtest->show();
}
else if(mode==1){
//emit QMessageBox::warning(NULL,tr("警告"),tr("喷印速度过快或间隔太短！无法喷印完全!!!"));
msgtest->setText(tr("喷印速度过快或间隔太短！无法喷印完全!!!"));
msgtest->show();
}
}
void InkJetPrinter::onPrintErrorStatus(QString s,unsigned int res)
{
if(res==1 || sysPara->status.WorkTimeOut ){
sysPara->status.WorkTimeOut =1;
sysPara->devOp->printCtrl( PRINT_CTRL_STOP);
//emit QMessageBox::warning(NULL,tr("警告"),s);
msgtest->setText(s);
msgtest->show();
}
else if(res==2) {
//emit QMessageBox::warning(NULL,tr("警告"),s);
msgtest->setText(s);
msgtest->show();
}
else if(res==3) { sysPara->status.WorkTimeOut =0; }
}
void InkJetPrinter::OnFinished(int event){
//msgtest->setText(" ");msgtest->show();
Q_UNUSED(event);
msgtest->hide();
}
unsigned char BCDtoHEX(unsigned char BCD)
{
unsigned char tempData;
tempData = (BCD >> 4) * 10 + (BCD & 0x0F);
return (tempData);
}
void InkJetPrinter::refreshModbusStatus(void)
{
#ifdef MODBUS
if (modbus->getModbusStatus() != 1) {
qDebug()<<"refresh get modbus error";
return;
}
qint16 fileNameSize = QFileInfo(sysPara->para.lastOpenedFileName).fileName().size();
if (fileNameSize) {
if (fileNameSize > 100) {
fileNameSize = 100;
}
}
QString str = QFileInfo(sysPara->para.lastOpenedFileName).fileName();
snprintf((char *)sysPara->modbusStatus.usedFileName, sizeof(sysPara->modbusStatus.usedFileName), "%s",(char *)str.toAscii().constData());
sysPara->modbusStatus.printStatus = ui->tabMainWindow->getCurrPrintStatus();
memcpy(&sysPara->modbusStatus.curCalendarAndDate, &sysPara->status.calandar_and_dat, sizeof(sysPara->status.calandar_and_dat));
unsigned char tmp[4];
memcpy(&tmp,&sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue,4);
tmp[0] = BCDtoHEX(tmp[0]);
tmp[1] = BCDtoHEX(tmp[1]);
tmp[2] = BCDtoHEX(tmp[2]);
tmp[3] = BCDtoHEX(tmp[3]);
//memcpy(&sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue,&tmp,4);
sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue = tmp[3]*1000000 + tmp[2]*10000+ tmp[1]*100 + tmp[0] ;
//sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue = QString::number(sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue).toUInt(0,16);
sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue = QString::number(sysPara->status.calandar_and_dat.cnt1CurrValue,16).toInt();
sysPara->modbusStatus.curCalendarAndDate.cnt2CurrValue = QString::number(sysPara->status.calandar_and_dat.cnt2CurrValue,16).toInt();
sysPara->modbusStatus.curCalendarAndDate.cnt1End = sysPara->para.cnt1EndValue;
sysPara->modbusStatus.curCalendarAndDate.cnt2End = sysPara->para.cnt2EndValue;
sysPara->modbusStatus.curCalendarAndDate.cnt2Repeat = sysPara->para.cnt2RepeateValue;
sysPara->modbusStatus.curCalendarAndDate.cnt2InitValue = sysPara->para.cnt2StartValue;
sysPara->modbusStatus.productCnt = sysPara->status.productCnt;
sysPara->modbusStatus.statWarn = sysPara->status.RedLightOnFlag ;
// 显示正在打印内容的行数和列数
int wmax = sysPara->status.currPrintRow;
if (sysPara->para.AlterMode) {
wmax = sysPara->status.currAlterPrintRow;
}
sysPara->modbusStatus.mbCurrPrintRow = wmax;
sysPara->modbusStatus.mbCurrPrintCol = sysPara->status.currPrintCol;
#endif
}
void InkJetPrinter::onModbusWriteCalendar()
{
#ifdef MODBUS
if (modbus->getModbusStatus() == -1) {
qDebug()<<"get modbus error";
return;
}
sysPara->para.cnt1StartValue = sysPara->modbusParas.setCalendar.cnt1CurrValue;
sysPara->para.cnt1EndValue = sysPara->modbusParas.setCalendar.cnt1End;
sysPara->para.cnt1CurrValue = sysPara->modbusParas.setCalendar.cnt1Repeat;
sysPara->para.cnt1StepValue = sysPara->modbusParas.setCalendar.cnt1Step;
sysPara->para.cnt2StartValue = sysPara->modbusParas.setCalendar.cnt2InitValue;
sysPara->para.cnt2EndValue = sysPara->modbusParas.setCalendar.cnt2End;
sysPara->para.cnt2StepValue = sysPara->modbusParas.setCalendar.cnt2Repeat;
sysPara->para.cnt2RepeateValue = sysPara->modbusParas.setCalendar.cnt2Step;
if (sysPara->modbusParas.setCalendar.cntCurrValueInitEnable & 0x02) {
sysPara->status.cnt2CurrentValueInitDoneFlag = 0;
}
if (sysPara->modbusParas.setCalendar.cntCurrValueInitEnable & 0x01) {
sysPara->status.cnt1CurrentValueInitDoneFlag = 0;
}
sysPara->para.cnt1CurrValue = sysPara->modbusParas.setCalendar.cnt1CurrValue;
sysPara->para.cnt2CurrValue = sysPara->modbusParas.setCalendar.cnt2CurrValue;
sysPara->devOp->writeFpgaCalandar(0);
emit updataPara2UI();
#endif
}
void InkJetPrinter::close_jd_timer()
{
jd_timer->stop();
timer->stop();
}
void InkJetPrinter::handlePushButtonStartPressed(bool flag)
{
pushButtonStartFlag = flag;
if(flag)
{
PID_init();
}
sysPara->status.gearPumpRunStopFlag = !flag;//齿轮泵开关
}
void InkJetPrinter::handleInitedPID()
{
PID_init();
}
void InkJetPrinter::fpgaDebugWriteByte()
{
#ifdef __FPGA_DEBUG__
if(sysPara == NULL) {
return;
}
int fpgaAddr = ui->fpgaByteAddrSpinBox->value();
unsigned char fpgaValue = ui->fpgaByteValueSpinBox->value();
sysPara->devOp->fpgaWr(fpgaAddr, &fpgaValue, 1);
#endif
}
void InkJetPrinter::fpgaDebugReadByte()
{
#ifdef __FPGA_DEBUG__
if(sysPara == NULL) {
return;
}
int fpgaAddr = ui->fpgaByteAddrSpinBox->value();
unsigned char fpgaValue;
sysPara->devOp->fpgaRd(fpgaAddr, &fpgaValue, 1);
ui->fpgaByteValueSpinBox->setValue(fpgaValue);
#endif
}
void InkJetPrinter::fpgaDebugWriteWord()
{
#ifdef __FPGA_DEBUG__
if(sysPara == NULL) {
return;
}
int fpgaAddr = ui->fpgaWordAddrSpinBox->value();
unsigned int fpgaValue = ui->fpgaWorldValueSpinBox->value();
unsigned char buff[2];
buff[0] = fpgaValue & 0xFF;
buff[1] = (fpgaValue >> 8) & 0xFF;
sysPara->devOp->fpgaWr(fpgaAddr, buff, 2);
#endif
}
void InkJetPrinter::fpgaDebugReadWord()
{
#ifdef __FPGA_DEBUG__
if(sysPara == NULL) {
return;
}
int fpgaAddr = ui->fpgaWordAddrSpinBox->value();
unsigned int fpgaValue;
unsigned char buff[2];
sysPara->devOp->fpgaRd(fpgaAddr, buff, 2);
fpgaValue = buff[1]<<8|buff[0];
ui->fpgaWorldValueSpinBox->setValue(fpgaValue);
#endif
}
void InkJetPrinter::fpgaDebugWriteDWord()
{
#ifdef __FPGA_DEBUG__
if(sysPara == NULL) {
return;
}
int fpgaAddr = ui->fpgaDWordAddrSpinBox->value();
unsigned int fpgaValueH = ui->fpgaDWorldValueHSpinBox->value();
unsigned int fpgaValueL = ui->fpgaDWorldValueLSpinBox->value();
unsigned char buff[4];
buff[0] = fpgaValueL & 0xFF;
buff[1] = (fpgaValueL >> 8) & 0xFF;
buff[2] = fpgaValueH & 0xFF;
buff[3] = (fpgaValueH >> 8) & 0xFF;
sysPara->devOp->fpgaWr(fpgaAddr, buff, 4);
#endif
}
void InkJetPrinter::fpgaDebugReadDWord()
{
#ifdef __FPGA_DEBUG__
if(sysPara == NULL) {
return;
}
int fpgaAddr = ui->fpgaDWordAddrSpinBox->value();
unsigned char buff[4];
sysPara->devOp->fpgaRd(fpgaAddr, buff, 4);
unsigned int fpgaValueL = buff[1]<<8|buff[0];
unsigned int fpgaValueH = buff[3]<<8|buff[2];
ui->fpgaDWorldValueHSpinBox->setValue(fpgaValueH);
ui->fpgaDWorldValueLSpinBox->setValue(fpgaValueL);
#endif
}
void InkJetPrinter::recievedFile2Save(QString fileName)
{
//qDebug() << "recieveFile2Save:"<<fileName;
QMessageBox::StandardButton ret;
ret = QMessageBox::question(this, tr("提示"),
tr("是否接收新的信息!"),
QMessageBox::Ok | QMessageBox::Cancel);
if (ret == QMessageBox::Ok){
QString sourceName = "/tmp/" + fileName;
QString saveName = DOC_DIR;
saveName = saveName + "/";
saveName = saveName + fileName;
qDebug()<<"sourceName "<<sourceName<<"saveName "<<saveName;
QDir *createfile = new QDir;
bool exist = createfile->exists(saveName);
if (exist)
{
createfile->remove(saveName);
}//end if
QFile::copy ( sourceName,saveName );
emit openFile(saveName,false);
//emit startPrint();确认接收到消息立即打印
//ui->tabMainWindow->getTexteditOption()->onFileOpen(saveName,false);
//ui->tabMainWindow->on_pushButtonStartPrint_pressed();
}
else {
}
}
void InkJetPrinter::viscosity_timerHandler()
{
qDebug()<<"错误!粘度计故障:检测不到上位灯";
viscosity_timer->stop();
}
void InkJetPrinter::disableTabClick(){
this->setDisabled(true);
this->setCurrentIndex(0);
}
void InkJetPrinter::onSystemSettingsAccepted()
{
int auth = ui->tabPrintSetting->auths();
onAuthChanged(auth);
}
void InkJetPrinter::onBackwashResetRequested()
{
if(!sysPara) {
return;
}
QVector<PumpvalveStage> defaultBackwashStages = PumpvalveStage::defaultBackwashStages(sysPara->para.flagOfReclaimPumEnable);
PumpvalveStage::saveToFile(backwashEditor->processFilePath(), defaultBackwashStages);
backwashEditor->loadFromFile(backwashEditor->processFilePath());
}
static int highPressureCnt = 0;
static unsigned int logCnt = 0;
void InkJetPrinter::checkPressureControl(){ //1s
unsigned int alarmPressure = 0;
if(sysPara->para.pressure <= 700)
alarmPressure = 800;
else
alarmPressure = 950;
if(sysPara->status.PRESSURE > alarmPressure)
highPressureCnt++;
else
highPressureCnt = 0;
if(highPressureCnt >= 4 && sysPara->status.PRESSURE > 1000){
QString str = tr("压力过高,请检查管路是否堵塞,然后点击故障恢复按钮");
showMessage(str);
sysPara->para.gearPumpValue = 0;
sysPara->devOp->WriteMoterPump();
sysPara->status.isPumpValveControledByHand = true;
sysPara->devOp->mainInkCtrl();
sysPara->status.flagOfPressureFault = true;
}
}
void InkJetPrinter::showMessage(QString str){
if(logCnt++ % 30 == 0){
LogInfo::setRunStatusText(str);
qDebug()<<str;
}
sysPara->devOp->color_flag = 2;
ui->tabMainWindow->setRunStatus(str);
}
void InkJetPrinter::resetPressureCnt(){
logCnt = 0;
highPressureCnt = 0;
}
void InkJetPrinter::pressureAdjustForsystemseeting(){
pressureAdj(1);
}
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