#include "InkJetPrinter.h" #include "ui_inkjetprinter.h" #include "QDebug" #include "LogInfo.h" #include "mainwindow.h" #include "./Network/NetworkManager.h" #include "ZkEdit.h" #include "myinclude.h" //#include "PIDController/fuzzy_PID.h" #include // ℃℉㎡±ΦφΩ◆✪@☢*✿❧ //#define DEBUG_CNT #define MAX_VOL 300 #define MIN_VOL 0 void PID_init(); #define ONLYCNTCLEAR static bool firstTime = 1; InkJetPrinter::InkJetPrinter(QWidget *parent) : QTabWidget(parent), ui(new Ui::InkJetPrinter) { system("ifconfig eth1 down"); system("rm /usr/local/Trolltech/QtEmbedded-4.6.3-arm/lib/fonts/*.ttf > tty1"); ui->setupUi(this); SysPara *para = new SysPara(); // t_label = new QLabel(); // t_label->setWindowFlags(Qt::WindowStaysOnTopHint); // t_label->setGeometry(0,0,640,480); // t_label->setPixmap(QPixmap(QString::fromUtf8(":/image/Turkey_logo.png"))); bindSysPara(para); ui->tabMainWindow->bindSysPara(para); sysPara->status.InkOrSOLVEmptyCnt=0; t1.start();//calandar_and_dat_t fileTransceiv = new FileTranseceiver(5001); QObject::connect(fileTransceiv,SIGNAL(fileRecieved(QString)),this,SLOT(recievedFile2Save(QString))); fileTransceiv->start(); //edit@12-30 tcpTransceiv = new FileTranseceiver(5002); tcpTransceiv->start(); connect (tcpTransceiv,SIGNAL(printer_operate_0x01()),ui->tabMainWindow,SLOT(printer_operate_launch()));//启动指令 connect (ui->tabMainWindow,SIGNAL(printer_operate_launch_result(int)),tcpTransceiv,SLOT(printer_operate_0x01_result(int)),Qt::DirectConnection);//启动指令-回收槽就绪 connect (tcpTransceiv,SIGNAL(printer_operate_0x02()),ui->tabMainWindow,SLOT(on_pushButtonStopPrint_pressed()));//停止指令 connect (tcpTransceiv,SIGNAL(printer_operate_0x03(QString)),ui->tabMainWindow,SLOT(print_data_comein(QString)));//喷码指令 connect (tcpTransceiv,SIGNAL(printer_operate_0x04()),ui->tabMainWindow,SLOT(query_print_queue()));//获取缓存指令 connect (ui->tabMainWindow,SIGNAL(WriteInstructionCodeAck(int,QByteArray)),tcpTransceiv,SLOT(WriteInstructionCodeAck(int,QByteArray)),Qt::DirectConnection); connect (tcpTransceiv,SIGNAL(clear_DataCache()),ui->tabMainWindow,SLOT(clearPrintDataQueue()));//清空缓存指令 connect (tcpTransceiv,SIGNAL(drop_NextSignal()),ui->tabMainWindow,SLOT(drop_NextSignalHandler()));//清空缓存指令 connect(ui->tabPrintSetting,SIGNAL(HiddenFunction(bool)),ui->tabMainWindow->getTexteditOption(),SLOT(SetHiddenValue(bool))); ui->tabMainWindow->SetEditMode(sysPara->para.EditMode); ui->tabOtherInfo->bindSysPara(para); ui->tabPrintSetting->bindSysPara(para); ui->tabSystemSetting->bindSysPara(para); ui->tabOtherInfo->bindSysPara(para); ui->tabTriggerMode->bindSysPara(para); ui->tabSystemManage->bindSysPara(para); ui->tabPicEdit->bindSysPara(para); //#ifdef __NETWORKMANAGER__ #if 1 ui->tabNetworkManager->bindSysPara(para); #else //ui->tabNetworkManager->deleteLater(); removeTab(9); #endif //以下两个信号要在(ui->tabMainWindow->updateSysParaToUI();)之前绑定,否则获取不到文本框的更新值 connect (ui->tabTriggerMode,SIGNAL(autoUpdateFontWidthByTriggerCtrl(const unsigned int)),ui->tabPrintSetting,SLOT(autoUpdateFontWidth(const unsigned int))); connect (ui->tabMainWindow,SIGNAL(autoUpdateFontWidthByMainWindow(const unsigned int)),ui->tabPrintSetting,SLOT(autoUpdateFontWidth(const unsigned int))); ui->tabMainWindow->updateSysParaToUI(); ui->tabPrintSetting->updateSysParaToUI(); ui->tabPrintSetting->getFpgaVersionSetDisable(); ui->tabSystemSetting->updateSysParaToUI(); ui->tabOtherInfo->updateSysParaToUI(); ui->tabTriggerMode->updateSysParaToUI(); dlgShowMsg =new DlgShowMsg; dlgShowMsg->hide(); timer = new QTimer(); connect(timer, SIGNAL(timeout()), this, SLOT(timerHandler())); timer->start(10); viscosity_timer = new QTimer(); connect(viscosity_timer, SIGNAL(timeout()), this, SLOT(viscosity_timerHandler())); jd_timer = new QTimer(); connect(jd_timer, SIGNAL(timeout()), this, SLOT(jd_timerHandler())); jd_timer->start(500); jd_res = 0; if(sysPara->para.gearPumpEnable) { pushButtonStartFlag = true; } //connect(this,SIGNAL(SpeedOver(int)),this,SLOT(OnSpeedOver(int))); connect(this,SIGNAL(currentChanged(int)),this,SLOT(onInkJetPrinterCurrentChanged(int))); connect(this,SIGNAL(setReclaimTankCurrentPos(int)),ui->tabMainWindow,SLOT(onReclainTankPositionChanged(int))); connect(this,SIGNAL(reclaimTankCloseDone()),ui->tabMainWindow,SLOT(checkForPowerOff())); connect(this,SIGNAL(reclaimTankBlock()),this,SLOT(onReclaimTankBlock())); connect(ui->tabPrintSetting,SIGNAL(authChanged(int)),this,SLOT(onAuthChanged(int))); connect (this,SIGNAL(sendPicScene(PicScene*)),ui->tabPrintSetting,SLOT(updateUIForSpecialCondition(PicScene*))); connect(ui->tabPrintSetting,SIGNAL(authChanged(int)),ui->tabOtherInfo,SLOT(onAuthChanged(int))); //test connect(ui->tabMainWindow,SIGNAL(InkjetCleanUP()),ui->tabSystemSetting,SLOT(on_pushButtonCleanUP_pressed())); connect(ui->tabMainWindow,SIGNAL(clearPressureFault()),this,SLOT(resetPressureCnt())); connect(ui->tabSystemSetting,SIGNAL(pressureAdjust()),this,SLOT(pressureAdjustForsystemseeting())); #ifdef COUNTER1_BY_GROUP /* 分段计米 */ connect(this,SIGNAL(updateCnt1GroupDisp(bool)),ui->tabPrintSetting,SLOT(onUpdateCnt1GroupDisp(bool))); #endif msgtest = new QMessageBox(this); connect(msgtest, SIGNAL(finished(int)), this, SLOT(OnFinished(int))); #ifdef MIMA connect(ui->tabPrintSetting->dlgInputAddr,SIGNAL(printErrorStatus(QString,unsigned int)),this,SLOT(onPrintErrorStatus(QString,unsigned int)));// #endif connect(ui->tabSystemSetting,SIGNAL(changeEditMode(int)),this,SLOT(onchangeEditMode(int))); // connect(ui->tabSystemSetting,SIGNAL(changeEditMode(int)),ui->tabMainWindow,SLOT(changeEditMode(int))); connect(ui->tabSystemSetting,SIGNAL(setRunStatus(QString )),ui->tabMainWindow,SLOT(setRunStatus(QString))); connect(ui->tabSystemManage,SIGNAL(enableReclaimButton(bool)),ui->tabMainWindow,SLOT(onEnableReclaimCtrlButton(bool))); connect(ui->tabSystemManage,SIGNAL(configChanged(void)),this,SLOT(onConfigChanged(void))); connect(ui->tabPrintSetting, SIGNAL(change_OutputPulse()), ui->tabTriggerMode, SLOT(OutputPulse())); connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabPrintSetting,SLOT( PrintupdateSysParaToUI() )); connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabSystemSetting,SLOT( SystemupdateSysParaToUI() )); connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabOtherInfo,SLOT( OtherupdateSysParaToUI() )); connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabTriggerMode,SLOT( TriggerupdateSysParaToUI() )); connect (ui->tabMainWindow,SIGNAL(openFileChange()),ui->tabMainWindow->getTexteditOption(),SLOT( updateSysParaToZero() )); connect (ui->tabMainWindow,SIGNAL(setMainTabNow(int)),this,SLOT(setCurrentIndex(int))); //if(sysPara->para.EditMode==PICFILE){ connect(ui->tabPrintSetting,SIGNAL(authChanged(int)),ui->tabPicEdit,SLOT(updateAuthorization(int)));// 字库编辑使能 connect (ui->tabPicEdit,SIGNAL(setMainTabNow(int)),this,SLOT(setCurrentIndex(int))); connect (ui->tabPicEdit ,SIGNAL(openCurrentFile (QString ,bool )),ui->tabMainWindow,SLOT(openPicFIleOpen(QString ,bool ))); connect (ui->tabMainWindow,SIGNAL(openCurrFile(QString)),ui->tabPicEdit,SLOT( EditCurrFile(QString))); connect (ui->tabPicEdit ,SIGNAL(setMainTabEdit (int)),ui->tabMainWindow,SLOT(SetMainTabEdit(int))); //} //connect (ui->tabPrintSetting,SIGNAL(setMainTabNow(int)),this,SLOT(setCurrentIndex(int))); connect (ui->tabMainWindow,SIGNAL(openCurrFile(QString)),this,SLOT(onChangeTab(QString))); connect (ui->tabMainWindow,SIGNAL(CloseJd()),this,SLOT(close_jd_timer())); connect (ui->tabMainWindow,SIGNAL(pushButtonStartPressed(bool)),this,SLOT(handlePushButtonStartPressed(bool))); connect (ui->tabMainWindow,SIGNAL(repeatInitedPid()),this,SLOT(handleInitedPID())); connect (ui->tabMainWindow,SIGNAL(setCNT1Select(bool)),ui->tabPrintSetting,SLOT(setCNT1BackColor(bool))); connect (ui->tabMainWindow,SIGNAL(setCNT2Select(bool)),ui->tabPrintSetting,SLOT(setCNT2BackColor(bool))); connect (ui->tabMainWindow,SIGNAL(setCNT3Select(bool)),ui->tabPrintSetting,SLOT(setCNT3BackColor(bool))); connect(ui->tabMainWindow,SIGNAL(setDisableAll()),this,SLOT(disableTabClick())); sysPara->status.rWarnViscoReady=0; #ifdef SYS_LINUX onAuthChanged(AUTH_NONE); #else onAuthChanged(AUTH_NONE | AUTH_SUPER_USER2 |AUTH_DISPLAY_SYSTEM_SETTING| 0xffff); #endif sysPara->status.WorkTimeOut=0; ui->tabMainWindow->changeEditMode(0); emit onchangeEditMode(0); // 20140912 sysPara->devOp->printCtrl( PRINT_CTRL_STOP); #ifdef MYTEST onAuthChanged(AUTH_NONE | AUTH_SUPER_USER2 |AUTH_DISPLAY_SYSTEM_SETTING| 0xffff); #else ui->tabMainWindow->on_pushButtonReclaimTankClose_pressed(); #endif sysPara->status.viscosityFaultCnt=0; setCurrentIndex(0); sysPara->status.updateSoftEN=0; sysPara->status.adjHightVolInitEN=0; sysPara->status.FileChangeRestCntFlag=0; sysPara->status.HVFaultCloseEn=0; sysPara->devOp->printCtrl( PRINT_CTRL_STOP); sysPara->devOp->writeFpgaCalandar(1);// //qDebug()<para.calandar_and_dat.year; sysPara->status.cnt1GroupRunningIndex=0; //sysPara->status.cnt1RepeatCurrent=0; sysPara->status.cnt1GroupCurrentLoop=0; //JSON data connect(ui->tabNetworkManager, SIGNAL(updateJSONData()), ui->tabMainWindow, SLOT(JSON_UpdateDATA()), Qt::QueuedConnection); connect(ui->tabNetworkManager,SIGNAL(net_stopPrint()),ui->tabMainWindow,SLOT(on_pushButtonStopPrint_pressed()), Qt::QueuedConnection); connect(ui->tabMainWindow,SIGNAL(getJSONData()),ui->tabNetworkManager,SLOT(on_GetJsonpushButton_clicked()), Qt::QueuedConnection); connect(ui->tabNetworkManager,SIGNAL(OpenNewFile()),ui->tabMainWindow->getTexteditOption(),SLOT(onOpenNewFile()), Qt::QueuedConnection); //JSON data #ifdef MODBUS modbus = NULL; memset((uint8_t *)&sysPara->modbusParas, 0, sizeof(sysPara->modbusParas)); sysPara->modbusStatus.receiveEnbleFlag = 1; snprintf((char *)sysPara->modbusParas.selectFileName, sizeof(sysPara->modbusParas.selectFileName), "%s",QFileInfo(sysPara->para.lastOpenedFileName).fileName().toAscii().constData()); modbus = new ModbusTcp(&sysPara->modbusParas, &sysPara->modbusStatus); connect(modbus, SIGNAL(updateQRcode()), ui->tabMainWindow, SLOT(modbusUpdateQRCode()), Qt::QueuedConnection); connect(modbus, SIGNAL(openFile(QString,bool)), ui->tabMainWindow->getTexteditOption(), SLOT(onFileOpen(QString,bool)), Qt::QueuedConnection); connect(modbus, SIGNAL(startPrint()), ui->tabMainWindow, SLOT(on_pushButtonStartPrint_pressed()), Qt::QueuedConnection); connect(modbus, SIGNAL(pausePrint()), ui->tabMainWindow, SLOT(on_pushButtonPausePrint_pressed()), Qt::QueuedConnection);//暂时屏蔽排除问题 connect(modbus,SIGNAL(stopPrint()),ui->tabMainWindow,SLOT(on_pushButtonStopPrint_pressed()), Qt::QueuedConnection); connect(modbus,SIGNAL(writeCalendar()),this,SLOT(onModbusWriteCalendar()), Qt::QueuedConnection); connect(modbus,SIGNAL(writeCalendar1()),this,SLOT(onModbusWriteCalendar1CurrValue()), Qt::QueuedConnection); connect(modbus,SIGNAL(writeCalendar1EndValue()),this,SLOT(onModbusWriteCalendar1EndValue()), Qt::QueuedConnection); connect(modbus,SIGNAL(writeCalendar2EndValue()),this,SLOT(onModbusWriteCalendar2EndValue()), Qt::QueuedConnection); connect(modbus,SIGNAL(writeCalendar2RepeatValue()),this,SLOT(onModbusWriteCalendar2RepeatValue()), Qt::QueuedConnection); connect(modbus,SIGNAL(writeCalendar2InitValue()),this,SLOT(onModbusWriteCalendar2InitValue()), Qt::QueuedConnection); connect(modbus,SIGNAL(CNTResetNow()),ui->tabMainWindow,SLOT(onModbusCNTResetNowPressed()), Qt::QueuedConnection); connect(modbus,SIGNAL(faultResume()),ui->tabMainWindow,SLOT(onLabelFaultRusumePressed()), Qt::QueuedConnection); connect(modbus,SIGNAL(receivedPrintContent(int)),ui->tabMainWindow,SLOT(onModbusPrintReceivedContent(int)), Qt::QueuedConnection); connect(modbus,SIGNAL(mbLineAndCharSpace(int, int)),ui->tabMainWindow->getTexteditOption(),SLOT(onMbSetLineAndChar(int, int)), Qt::QueuedConnection); connect(this,SIGNAL(updataPara2UI()),ui->tabPrintSetting,SLOT( PrintupdateSysParaToUI() ), Qt::QueuedConnection); connect(this, SIGNAL(openFile(QString,bool)), ui->tabMainWindow->getTexteditOption(), SLOT(onFileOpen(QString,bool)), Qt::QueuedConnection); connect(this, SIGNAL(startPrint()), ui->tabMainWindow, SLOT(on_pushButtonStartPrint_pressed()), Qt::QueuedConnection); #endif ui->tabMainWindow->enableReclaimCtrlButton(false); //edit@12-14 connect(this,SIGNAL(currentChanged(int)),ui->tabMainWindow,SLOT(onInkJetPrinterCurrentChanged(int)), Qt::QueuedConnection); #ifdef __STC_POWER__ if(sysPara->devOp->getPowerSource() == POWER_SOURCE_TIMER) { sysPara->status.powerSource = POWER_SOURCE_TIMER; sysPara->status.needPowerOffTimerout = 1; sysPara->status.waitPowerOffTime = 18; //运行半个钟 LogInfo::setRunStatusText(tr("定时开机")); //qDebug()<<"power by:"<< sysPara->status.powerSource; } else { sysPara->status.powerSource = POWER_SOURCE_KEY; sysPara->status.needPowerOffTimerout = 0; } //sysPara->devOp->setWakeUpTimer(3); qDebug()<<"power by:"<< sysPara->status.powerSource; #endif //pidControllerInit(); PID_init(); #ifndef __DAC_ADJ_FUNCTION__ qDebug()<<"__DAC_ADJ_FUNCTION__"; removeTab(indexOf(ui->tabDacAdjust)); removeTab(indexOf(ui->tabFpgaDebug)); #else // qDebug()<<"!!!!!!!!!!!!!!!!!!!!deleteLater"; removeTab(indexOf(ui->tabDacAdjust)); removeTab(indexOf(ui->tabFpgaDebug)); // removeTab(indexOf(ui->tabNetworkManager)); ui->tabWidget->removeTab(ui->tabWidget->indexOf(ui->tab_3)); ui->vol0SpinBox->setMinimum(0); ui->vol1SpinBox->setMinimum(0); ui->vol2SpinBox->setMinimum(0); ui->vol3SpinBox->setMinimum(0); ui->vol4SpinBox->setMinimum(0); ui->vol5SpinBox->setMinimum(0); ui->vol6SpinBox->setMinimum(0); ui->vol7SpinBox->setMinimum(0); ui->vol8SpinBox->setMinimum(0); ui->vol9SpinBox->setMinimum(0); ui->vol10SpinBox->setMinimum(0); ui->vol11SpinBox->setMinimum(0); ui->vol12SpinBox->setMinimum(0); ui->vol13SpinBox->setMinimum(0); ui->vol14SpinBox->setMinimum(0); ui->vol15SpinBox->setMinimum(0); ui->vol16SpinBox->setMinimum(0); ui->vol17SpinBox->setMinimum(0); ui->vol18SpinBox->setMinimum(0); ui->vol19SpinBox->setMinimum(0); ui->vol20SpinBox->setMinimum(0); ui->vol21SpinBox->setMinimum(0); ui->vol22SpinBox->setMinimum(0); ui->vol23SpinBox->setMinimum(0); ui->vol24SpinBox->setMinimum(0); ui->vol25SpinBox->setMinimum(0); ui->vol26SpinBox->setMinimum(0); ui->vol27SpinBox->setMinimum(0); ui->vol28SpinBox->setMinimum(0); ui->vol29SpinBox->setMinimum(0); ui->vol30SpinBox->setMinimum(0); ui->vol31SpinBox->setMinimum(0); ui->vol32SpinBox->setMinimum(0); ui->vol33SpinBox->setMinimum(0); ui->vol34SpinBox->setMinimum(0); ui->vol35SpinBox->setMinimum(0); ui->vol36SpinBox->setMinimum(0); ui->vol37SpinBox->setMinimum(0); ui->vol38SpinBox->setMinimum(0); ui->vol39SpinBox->setMinimum(0); ui->vol0SpinBox->setMaximum(MAX_VOL); ui->vol1SpinBox->setMaximum(MAX_VOL); ui->vol2SpinBox->setMaximum(MAX_VOL); ui->vol3SpinBox->setMaximum(MAX_VOL); ui->vol4SpinBox->setMaximum(MAX_VOL); ui->vol5SpinBox->setMaximum(MAX_VOL); ui->vol6SpinBox->setMaximum(MAX_VOL); ui->vol7SpinBox->setMaximum(MAX_VOL); ui->vol8SpinBox->setMaximum(MAX_VOL); ui->vol9SpinBox->setMaximum(MAX_VOL); ui->vol10SpinBox->setMaximum(MAX_VOL); ui->vol11SpinBox->setMaximum(MAX_VOL); ui->vol12SpinBox->setMaximum(MAX_VOL); ui->vol13SpinBox->setMaximum(MAX_VOL); ui->vol14SpinBox->setMaximum(MAX_VOL); ui->vol15SpinBox->setMaximum(MAX_VOL); ui->vol16SpinBox->setMaximum(MAX_VOL); ui->vol17SpinBox->setMaximum(MAX_VOL); ui->vol18SpinBox->setMaximum(MAX_VOL); ui->vol19SpinBox->setMaximum(MAX_VOL); ui->vol20SpinBox->setMaximum(MAX_VOL); ui->vol21SpinBox->setMaximum(MAX_VOL); ui->vol22SpinBox->setMaximum(MAX_VOL); ui->vol23SpinBox->setMaximum(MAX_VOL); ui->vol24SpinBox->setMaximum(MAX_VOL); ui->vol25SpinBox->setMaximum(MAX_VOL); ui->vol26SpinBox->setMaximum(MAX_VOL); ui->vol27SpinBox->setMaximum(MAX_VOL); ui->vol28SpinBox->setMaximum(MAX_VOL); ui->vol29SpinBox->setMaximum(MAX_VOL); ui->vol30SpinBox->setMaximum(MAX_VOL); ui->vol31SpinBox->setMaximum(MAX_VOL); ui->vol32SpinBox->setMaximum(MAX_VOL); ui->vol33SpinBox->setMaximum(MAX_VOL); ui->vol34SpinBox->setMaximum(MAX_VOL); ui->vol35SpinBox->setMaximum(MAX_VOL); ui->vol36SpinBox->setMaximum(MAX_VOL); ui->vol37SpinBox->setMaximum(MAX_VOL); ui->vol38SpinBox->setMaximum(MAX_VOL); ui->vol39SpinBox->setMaximum(MAX_VOL); ui->fvol0SpinBox->setMinimum(0); ui->fvol1SpinBox->setMinimum(0); ui->fvol2SpinBox->setMinimum(0); ui->fvol3SpinBox->setMinimum(0); ui->fvol4SpinBox->setMinimum(0); ui->fvol5SpinBox->setMinimum(0); ui->fvol6SpinBox->setMinimum(0); ui->fvol7SpinBox->setMinimum(0); ui->fvol8SpinBox->setMinimum(0); ui->fvol9SpinBox->setMinimum(0); ui->fvol10SpinBox->setMinimum(0); ui->fvol11SpinBox->setMinimum(0); ui->fvol12SpinBox->setMinimum(0); ui->fvol13SpinBox->setMinimum(0); ui->fvol14SpinBox->setMinimum(0); ui->fvol15SpinBox->setMinimum(0); ui->fvol16SpinBox->setMinimum(0); ui->fvol17SpinBox->setMinimum(0); ui->fvol18SpinBox->setMinimum(0); ui->fvol19SpinBox->setMinimum(0); ui->fvol20SpinBox->setMinimum(0); ui->fvol21SpinBox->setMinimum(0); ui->fvol22SpinBox->setMinimum(0); ui->fvol23SpinBox->setMinimum(0); ui->fvol24SpinBox->setMinimum(0); ui->fvol25SpinBox->setMinimum(0); ui->fvol26SpinBox->setMinimum(0); ui->fvol27SpinBox->setMinimum(0); ui->fvol28SpinBox->setMinimum(0); ui->fvol29SpinBox->setMinimum(0); ui->fvol30SpinBox->setMinimum(0); ui->fvol31SpinBox->setMinimum(0); ui->fvol32SpinBox->setMinimum(0); ui->fvol33SpinBox->setMinimum(0); ui->fvol34SpinBox->setMinimum(0); ui->fvol35SpinBox->setMinimum(0); ui->fvol36SpinBox->setMinimum(0); ui->fvol37SpinBox->setMinimum(0); ui->fvol38SpinBox->setMinimum(0); ui->fvol39SpinBox->setMinimum(0); ui->fvol0SpinBox->setMaximum(MAX_VOL); ui->fvol1SpinBox->setMaximum(MAX_VOL); ui->fvol2SpinBox->setMaximum(MAX_VOL); ui->fvol3SpinBox->setMaximum(MAX_VOL); ui->fvol4SpinBox->setMaximum(MAX_VOL); ui->fvol5SpinBox->setMaximum(MAX_VOL); ui->fvol6SpinBox->setMaximum(MAX_VOL); ui->fvol7SpinBox->setMaximum(MAX_VOL); ui->fvol8SpinBox->setMaximum(MAX_VOL); ui->fvol9SpinBox->setMaximum(MAX_VOL); ui->fvol10SpinBox->setMaximum(MAX_VOL); ui->fvol11SpinBox->setMaximum(MAX_VOL); ui->fvol12SpinBox->setMaximum(MAX_VOL); ui->fvol13SpinBox->setMaximum(MAX_VOL); ui->fvol14SpinBox->setMaximum(MAX_VOL); ui->fvol15SpinBox->setMaximum(MAX_VOL); ui->fvol16SpinBox->setMaximum(MAX_VOL); ui->fvol17SpinBox->setMaximum(MAX_VOL); ui->fvol18SpinBox->setMaximum(MAX_VOL); ui->fvol19SpinBox->setMaximum(MAX_VOL); ui->fvol20SpinBox->setMaximum(MAX_VOL); ui->fvol21SpinBox->setMaximum(MAX_VOL); ui->fvol22SpinBox->setMaximum(MAX_VOL); ui->fvol23SpinBox->setMaximum(MAX_VOL); ui->fvol24SpinBox->setMaximum(MAX_VOL); ui->fvol25SpinBox->setMaximum(MAX_VOL); ui->fvol26SpinBox->setMaximum(MAX_VOL); ui->fvol27SpinBox->setMaximum(MAX_VOL); ui->fvol28SpinBox->setMaximum(MAX_VOL); ui->fvol29SpinBox->setMaximum(MAX_VOL); ui->fvol30SpinBox->setMaximum(MAX_VOL); ui->fvol31SpinBox->setMaximum(MAX_VOL); ui->fvol32SpinBox->setMaximum(MAX_VOL); ui->fvol33SpinBox->setMaximum(MAX_VOL); ui->fvol34SpinBox->setMaximum(MAX_VOL); ui->fvol35SpinBox->setMaximum(MAX_VOL); ui->fvol36SpinBox->setMaximum(MAX_VOL); ui->fvol37SpinBox->setMaximum(MAX_VOL); ui->fvol38SpinBox->setMaximum(MAX_VOL); ui->fvol39SpinBox->setMaximum(MAX_VOL); ui->cVol0SpinBox->setMinimum(0); ui->cVol1SpinBox->setMinimum(0); ui->cVol2SpinBox->setMinimum(0); ui->cVol3SpinBox->setMinimum(0); ui->cVol4SpinBox->setMinimum(0); ui->cVol5SpinBox->setMinimum(0); ui->cVol6SpinBox->setMinimum(0); ui->cVol7SpinBox->setMinimum(0); ui->cVol8SpinBox->setMinimum(0); ui->cVol9SpinBox->setMinimum(0); ui->cVol10SpinBox->setMinimum(0); ui->cVol11SpinBox->setMinimum(0); ui->cVol12SpinBox->setMinimum(0); ui->cVol13SpinBox->setMinimum(0); ui->cVol14SpinBox->setMinimum(0); ui->cVol15SpinBox->setMinimum(0); ui->cVol16SpinBox->setMinimum(0); ui->cVol17SpinBox->setMinimum(0); ui->cVol18SpinBox->setMinimum(0); ui->cVol19SpinBox->setMinimum(0); ui->cVol20SpinBox->setMinimum(0); ui->cVol21SpinBox->setMinimum(0); ui->cVol22SpinBox->setMinimum(0); ui->cVol23SpinBox->setMinimum(0); ui->cVol24SpinBox->setMinimum(0); ui->cVol25SpinBox->setMinimum(0); ui->cVol26SpinBox->setMinimum(0); ui->cVol27SpinBox->setMinimum(0); ui->cVol28SpinBox->setMinimum(0); ui->cVol29SpinBox->setMinimum(0); ui->cVol30SpinBox->setMinimum(0); ui->cVol31SpinBox->setMinimum(0); ui->cVol32SpinBox->setMinimum(0); ui->cVol33SpinBox->setMinimum(0); ui->cVol34SpinBox->setMinimum(0); ui->cVol35SpinBox->setMinimum(0); ui->cVol36SpinBox->setMinimum(0); ui->cVol37SpinBox->setMinimum(0); ui->cVol38SpinBox->setMinimum(0); ui->cVol39SpinBox->setMinimum(0); ui->cVol0SpinBox->setMaximum(MAX_VOL); ui->cVol1SpinBox->setMaximum(MAX_VOL); ui->cVol2SpinBox->setMaximum(MAX_VOL); ui->cVol3SpinBox->setMaximum(MAX_VOL); ui->cVol4SpinBox->setMaximum(MAX_VOL); ui->cVol5SpinBox->setMaximum(MAX_VOL); ui->cVol6SpinBox->setMaximum(MAX_VOL); ui->cVol7SpinBox->setMaximum(MAX_VOL); ui->cVol8SpinBox->setMaximum(MAX_VOL); ui->cVol9SpinBox->setMaximum(MAX_VOL); ui->cVol10SpinBox->setMaximum(MAX_VOL); ui->cVol11SpinBox->setMaximum(MAX_VOL); ui->cVol12SpinBox->setMaximum(MAX_VOL); ui->cVol13SpinBox->setMaximum(MAX_VOL); ui->cVol14SpinBox->setMaximum(MAX_VOL); ui->cVol15SpinBox->setMaximum(MAX_VOL); ui->cVol16SpinBox->setMaximum(MAX_VOL); ui->cVol17SpinBox->setMaximum(MAX_VOL); ui->cVol18SpinBox->setMaximum(MAX_VOL); ui->cVol19SpinBox->setMaximum(MAX_VOL); ui->cVol20SpinBox->setMaximum(MAX_VOL); ui->cVol21SpinBox->setMaximum(MAX_VOL); ui->cVol22SpinBox->setMaximum(MAX_VOL); ui->cVol23SpinBox->setMaximum(MAX_VOL); ui->cVol24SpinBox->setMaximum(MAX_VOL); ui->cVol25SpinBox->setMaximum(MAX_VOL); ui->cVol26SpinBox->setMaximum(MAX_VOL); ui->cVol27SpinBox->setMaximum(MAX_VOL); ui->cVol28SpinBox->setMaximum(MAX_VOL); ui->cVol29SpinBox->setMaximum(MAX_VOL); ui->cVol30SpinBox->setMaximum(MAX_VOL); ui->cVol31SpinBox->setMaximum(MAX_VOL); ui->cVol32SpinBox->setMaximum(MAX_VOL); ui->cVol33SpinBox->setMaximum(MAX_VOL); ui->cVol34SpinBox->setMaximum(MAX_VOL); ui->cVol35SpinBox->setMaximum(MAX_VOL); ui->cVol36SpinBox->setMaximum(MAX_VOL); ui->cVol37SpinBox->setMaximum(MAX_VOL); ui->cVol38SpinBox->setMaximum(MAX_VOL); ui->cVol39SpinBox->setMaximum(MAX_VOL); loadVoltageValue(); connect(ui->savePushButton,SIGNAL(clicked()), this,SLOT( DacAdjustStore())); #endif #ifdef __FPGA_DEBUG__ connect(ui->fpgaWriteBytePushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugWriteByte())); connect(ui->fpgaReadBytePushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugReadByte())); connect(ui->fpgaWriteWordPushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugWriteWord())); connect(ui->fpgaReadWordPushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugReadWord())); connect(ui->fpgaWriteDWordPushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugWriteDWord())); connect(ui->fpgaReadDWordPushButton,SIGNAL(clicked()), this,SLOT( fpgaDebugReadDWord())); #endif sysPara->status.statWarn = sysPara->status.statWarn | WARN_STATUS_INK_WARN; //先置墨水标示为1 sleep(3); } void InkJetPrinter::loadVoltageValue() { #ifdef __DAC_ADJ_FUNCTION__ ui->vol0SpinBox->setValue(sysPara->para.printed_adj_dac[0]); ui->vol1SpinBox->setValue(sysPara->para.printed_adj_dac[1]); ui->vol2SpinBox->setValue(sysPara->para.printed_adj_dac[2]); ui->vol3SpinBox->setValue(sysPara->para.printed_adj_dac[3]); ui->vol4SpinBox->setValue(sysPara->para.printed_adj_dac[4]); ui->vol5SpinBox->setValue(sysPara->para.printed_adj_dac[5]); ui->vol6SpinBox->setValue(sysPara->para.printed_adj_dac[6]); ui->vol7SpinBox->setValue(sysPara->para.printed_adj_dac[7]); ui->vol8SpinBox->setValue(sysPara->para.printed_adj_dac[8]); ui->vol9SpinBox->setValue(sysPara->para.printed_adj_dac[9]); ui->vol10SpinBox->setValue(sysPara->para.printed_adj_dac[10]); ui->vol11SpinBox->setValue(sysPara->para.printed_adj_dac[11]); ui->vol12SpinBox->setValue(sysPara->para.printed_adj_dac[12]); ui->vol13SpinBox->setValue(sysPara->para.printed_adj_dac[13]); ui->vol14SpinBox->setValue(sysPara->para.printed_adj_dac[14]); ui->vol15SpinBox->setValue(sysPara->para.printed_adj_dac[15]); ui->vol16SpinBox->setValue(sysPara->para.printed_adj_dac[16]); ui->vol17SpinBox->setValue(sysPara->para.printed_adj_dac[17]); ui->vol18SpinBox->setValue(sysPara->para.printed_adj_dac[18]); ui->vol19SpinBox->setValue(sysPara->para.printed_adj_dac[19]); ui->vol20SpinBox->setValue(sysPara->para.printed_adj_dac[20]); ui->vol21SpinBox->setValue(sysPara->para.printed_adj_dac[21]); ui->vol22SpinBox->setValue(sysPara->para.printed_adj_dac[22]); ui->vol23SpinBox->setValue(sysPara->para.printed_adj_dac[23]); ui->vol24SpinBox->setValue(sysPara->para.printed_adj_dac[24]); ui->vol25SpinBox->setValue(sysPara->para.printed_adj_dac[25]); ui->vol26SpinBox->setValue(sysPara->para.printed_adj_dac[26]); ui->vol27SpinBox->setValue(sysPara->para.printed_adj_dac[27]); ui->vol28SpinBox->setValue(sysPara->para.printed_adj_dac[28]); ui->vol29SpinBox->setValue(sysPara->para.printed_adj_dac[29]); ui->vol30SpinBox->setValue(sysPara->para.printed_adj_dac[30]); ui->vol31SpinBox->setValue(sysPara->para.printed_adj_dac[31]); ui->vol32SpinBox->setValue(sysPara->para.printed_adj_dac[32]); ui->vol33SpinBox->setValue(sysPara->para.printed_adj_dac[33]); ui->vol34SpinBox->setValue(sysPara->para.printed_adj_dac[34]); ui->vol35SpinBox->setValue(sysPara->para.printed_adj_dac[35]); ui->vol36SpinBox->setValue(sysPara->para.printed_adj_dac[36]); ui->vol37SpinBox->setValue(sysPara->para.printed_adj_dac[37]); ui->vol38SpinBox->setValue(sysPara->para.printed_adj_dac[38]); ui->vol39SpinBox->setValue(sysPara->para.printed_adj_dac[39]); ui->cVol0SpinBox->setValue(sysPara->para.printed_continue_col_dac[0]); ui->cVol1SpinBox->setValue(sysPara->para.printed_continue_col_dac[1]); ui->cVol2SpinBox->setValue(sysPara->para.printed_continue_col_dac[2]); ui->cVol3SpinBox->setValue(sysPara->para.printed_continue_col_dac[3]); ui->cVol4SpinBox->setValue(sysPara->para.printed_continue_col_dac[4]); ui->cVol5SpinBox->setValue(sysPara->para.printed_continue_col_dac[5]); ui->cVol6SpinBox->setValue(sysPara->para.printed_continue_col_dac[6]); ui->cVol7SpinBox->setValue(sysPara->para.printed_continue_col_dac[7]); ui->cVol8SpinBox->setValue(sysPara->para.printed_continue_col_dac[8]); ui->cVol9SpinBox->setValue(sysPara->para.printed_continue_col_dac[9]); ui->cVol10SpinBox->setValue(sysPara->para.printed_continue_col_dac[10]); ui->cVol11SpinBox->setValue(sysPara->para.printed_continue_col_dac[11]); ui->cVol12SpinBox->setValue(sysPara->para.printed_continue_col_dac[12]); ui->cVol13SpinBox->setValue(sysPara->para.printed_continue_col_dac[13]); ui->cVol14SpinBox->setValue(sysPara->para.printed_continue_col_dac[14]); ui->cVol15SpinBox->setValue(sysPara->para.printed_continue_col_dac[15]); ui->cVol16SpinBox->setValue(sysPara->para.printed_continue_col_dac[16]); ui->cVol17SpinBox->setValue(sysPara->para.printed_continue_col_dac[17]); ui->cVol18SpinBox->setValue(sysPara->para.printed_continue_col_dac[18]); ui->cVol19SpinBox->setValue(sysPara->para.printed_continue_col_dac[19]); ui->cVol20SpinBox->setValue(sysPara->para.printed_continue_col_dac[20]); ui->cVol21SpinBox->setValue(sysPara->para.printed_continue_col_dac[21]); ui->cVol22SpinBox->setValue(sysPara->para.printed_continue_col_dac[22]); ui->cVol23SpinBox->setValue(sysPara->para.printed_continue_col_dac[23]); ui->cVol24SpinBox->setValue(sysPara->para.printed_continue_col_dac[24]); ui->cVol25SpinBox->setValue(sysPara->para.printed_continue_col_dac[25]); ui->cVol26SpinBox->setValue(sysPara->para.printed_continue_col_dac[26]); ui->cVol27SpinBox->setValue(sysPara->para.printed_continue_col_dac[27]); ui->cVol28SpinBox->setValue(sysPara->para.printed_continue_col_dac[28]); ui->cVol29SpinBox->setValue(sysPara->para.printed_continue_col_dac[29]); ui->cVol30SpinBox->setValue(sysPara->para.printed_continue_col_dac[30]); ui->cVol31SpinBox->setValue(sysPara->para.printed_continue_col_dac[31]); ui->cVol32SpinBox->setValue(sysPara->para.printed_continue_col_dac[32]); ui->cVol33SpinBox->setValue(sysPara->para.printed_continue_col_dac[33]); ui->cVol34SpinBox->setValue(sysPara->para.printed_continue_col_dac[34]); ui->cVol35SpinBox->setValue(sysPara->para.printed_continue_col_dac[35]); ui->cVol36SpinBox->setValue(sysPara->para.printed_continue_col_dac[36]); ui->cVol37SpinBox->setValue(sysPara->para.printed_continue_col_dac[37]); ui->cVol38SpinBox->setValue(sysPara->para.printed_continue_col_dac[38]); ui->cVol39SpinBox->setValue(sysPara->para.printed_continue_col_dac[39]); ui->fvol0SpinBox->setValue(sysPara->para.printed_full_col_dac[0]); ui->fvol1SpinBox->setValue(sysPara->para.printed_full_col_dac[1]); ui->fvol2SpinBox->setValue(sysPara->para.printed_full_col_dac[2]); ui->fvol3SpinBox->setValue(sysPara->para.printed_full_col_dac[3]); ui->fvol4SpinBox->setValue(sysPara->para.printed_full_col_dac[4]); ui->fvol5SpinBox->setValue(sysPara->para.printed_full_col_dac[5]); ui->fvol6SpinBox->setValue(sysPara->para.printed_full_col_dac[6]); ui->fvol7SpinBox->setValue(sysPara->para.printed_full_col_dac[7]); ui->fvol8SpinBox->setValue(sysPara->para.printed_full_col_dac[8]); ui->fvol9SpinBox->setValue(sysPara->para.printed_full_col_dac[9]); ui->fvol10SpinBox->setValue(sysPara->para.printed_full_col_dac[10]); ui->fvol11SpinBox->setValue(sysPara->para.printed_full_col_dac[11]); ui->fvol12SpinBox->setValue(sysPara->para.printed_full_col_dac[12]); ui->fvol13SpinBox->setValue(sysPara->para.printed_full_col_dac[13]); ui->fvol14SpinBox->setValue(sysPara->para.printed_full_col_dac[14]); ui->fvol15SpinBox->setValue(sysPara->para.printed_full_col_dac[15]); ui->fvol16SpinBox->setValue(sysPara->para.printed_full_col_dac[16]); ui->fvol17SpinBox->setValue(sysPara->para.printed_full_col_dac[17]); ui->fvol18SpinBox->setValue(sysPara->para.printed_full_col_dac[18]); ui->fvol19SpinBox->setValue(sysPara->para.printed_full_col_dac[19]); ui->fvol20SpinBox->setValue(sysPara->para.printed_full_col_dac[20]); ui->fvol21SpinBox->setValue(sysPara->para.printed_full_col_dac[21]); ui->fvol22SpinBox->setValue(sysPara->para.printed_full_col_dac[22]); ui->fvol23SpinBox->setValue(sysPara->para.printed_full_col_dac[23]); ui->fvol24SpinBox->setValue(sysPara->para.printed_full_col_dac[24]); ui->fvol25SpinBox->setValue(sysPara->para.printed_full_col_dac[25]); ui->fvol26SpinBox->setValue(sysPara->para.printed_full_col_dac[26]); ui->fvol27SpinBox->setValue(sysPara->para.printed_full_col_dac[27]); ui->fvol28SpinBox->setValue(sysPara->para.printed_full_col_dac[28]); ui->fvol29SpinBox->setValue(sysPara->para.printed_full_col_dac[29]); ui->fvol30SpinBox->setValue(sysPara->para.printed_full_col_dac[30]); ui->fvol31SpinBox->setValue(sysPara->para.printed_full_col_dac[31]); ui->fvol32SpinBox->setValue(sysPara->para.printed_full_col_dac[32]); ui->fvol33SpinBox->setValue(sysPara->para.printed_full_col_dac[33]); ui->fvol34SpinBox->setValue(sysPara->para.printed_full_col_dac[34]); ui->fvol35SpinBox->setValue(sysPara->para.printed_full_col_dac[35]); ui->fvol36SpinBox->setValue(sysPara->para.printed_full_col_dac[36]); ui->fvol37SpinBox->setValue(sysPara->para.printed_full_col_dac[37]); ui->fvol38SpinBox->setValue(sysPara->para.printed_full_col_dac[38]); ui->fvol39SpinBox->setValue(sysPara->para.printed_full_col_dac[39]); if(sysPara->para.dacScale < 40 || sysPara->para.dacScale>150) sysPara->para.dacScale = 100; //ui->dacScaledSpinBox->setValue(sysPara->para.dacScale); //memcpy(sysPara->status.printed_adj_dac, sysPara->para.printed_adj_dac, sizeof(sysPara->para.printed_adj_dac)); #endif } float PID_realize(float speed); #if 1 struct _pid{ float SetSpeed;//定义设定值 float ActualSpeed;//定义实际值 float err;//定义偏差值 float err_last;//定义上一个偏差值 float Kp,Ki,Kd;//定义比例、积分、微分系数 float voltage;//定义电压值(控制执行器的变量) float integral;//定义积分值 }pid; #if 0 int main() { cout<<"System begin \n"; PID_init(); int count=0; while(count<1000) { float speed=PID_realize(200.0); cout<<"第 "<500) { index=0; } else { index=1; pid.integral+=pid.err; } #endif pid.voltage=pid.Kp*pid.err + index*pid.Ki*pid.integral + pid.Kd*(pid.err-pid.err_last); pid.err_last=pid.err; pid.ActualSpeed =pid.voltage*1.0; return pid.ActualSpeed; } #endif float PID_realize2(float speed, float act){ pid.Kp = 0.08f; pid.Ki = 0.003f; // 0.015 * (100ms/500ms) = 0.003,防积分饱和 pid.Kd = 0.0f; pid.SetSpeed = speed; pid.ActualSpeed = act; pid.err = pid.SetSpeed - pid.ActualSpeed; // 增量式PID差分公式:Δu = Kp*(e[k]-e[k-1]) + Ki*e[k] + Kd*(e[k]-2*e[k-1]+e[k-2]) // e[k-2] 用 voltage 字段暂存 float delta_u = pid.Kp * (pid.err - pid.err_last) + pid.Ki * pid.err + pid.Kd * (pid.err - 2.0f * pid.err_last + pid.voltage); // 自适应步长:误差大时快速逼近,误差小时精细调节 float absErr = (pid.err < 0) ? -pid.err : pid.err; float maxStep, minStep; if(absErr > 50.0f) { maxStep = 6.0f; minStep = -10.0f; // 大误差:快速逼近 } else if(absErr > 20.0f) { maxStep = 3.0f; minStep = -5.0f; // 中误差:适中 } else { maxStep = 1.5f; minStep = -2.5f; // 小误差:精细调节 } if(delta_u > maxStep) delta_u = maxStep; if(delta_u < minStep) delta_u = minStep; pid.voltage = pid.err_last; // 暂存 e[k-2] pid.err_last = pid.err; return delta_u; } #if 0 struct _pid{ float SetSpeed; //定义设定值 float ActualSpeed; //定义实际值 float err; //定义偏差值 float err_next; //定义上一个偏差值 float err_last; //定义最上前的偏差值 float Kp,Ki,Kd; //定义比例、积分、微分系数 }pid; void PID_init(){ pid.SetSpeed=0.0; pid.ActualSpeed=0.0; pid.err=0.0; pid.err_last=0.0; pid.err_next=0.0; pid.Kp=0.15; pid.Ki=0.20; pid.Kd=0.25; } float PID_realize(float speed, float act){ pid.SetSpeed=speed; pid.ActualSpeed = act; pid.err=pid.SetSpeed-pid.ActualSpeed; float incrementSpeed=pid.Kp*(pid.err-pid.err_next)+pid.Ki*pid.err+pid.Kd*(pid.err-2*pid.err_next+pid.err_last); pid.ActualSpeed+=incrementSpeed; pid.err_last=pid.err_next; pid.err_next=pid.err; return pid.ActualSpeed; } #endif //#include void InkJetPrinter::pressureAdj(int type) { if(sysPara->status.gearPumpRunStopFlag || sysPara->status.flagOfSpeedAlarm) { sysPara->para.gearPumpValue = 0; u = 0.0f; m_rampDone = false; m_adjSkip = 0; m_lastAvgPressure = 0; m_bufValidCount = 0; for(int i = 0; i < 20; i++) m_pressureBuf[i] = 0; m_bufIdx = 0; sysPara->devOp->WriteMoterPump(); return; } if(!sysPara->para.gearPumpEnable) { // 非齿轮泵模式:沿用原有位置式PID if(u > 0 || ((sysPara->para.pressure - sysPara->status.PRESSURE) > 0)) u = PID_realize((float)sysPara->para.pressure, (float)sysPara->status.PRESSURE); sysPara->para.gearPumpValue = (u > 0) ? (unsigned short)u : 0; if(sysPara->para.gearPumpValue > 800) sysPara->para.gearPumpValue = 800; sysPara->devOp->WriteMoterPump(); return; } //回收泵模式限速 int maxValue = sysPara->para.flagOfReclaimPumEnable ? 420 : 800; if(maxValue < 60) maxValue = 60; int maxSpeed = (int)sysPara->para.gearPumpSpeedAlarm; int actual = sysPara->status.PRESSURE; int target = (int)sysPara->para.pressure; int cur; //每次进入都更新滑动平均缓冲 m_pressureBuf[m_bufIdx] = actual; m_bufIdx = (m_bufIdx + 1) % 20; if(m_bufValidCount < 20) m_bufValidCount++; // 累积有效点数 // 优化:缓冲区未满时只对有效数据求平均,避免0值拉低平均值 int avgPressure = 0; for(int i = 0; i < m_bufValidCount; i++) { avgPressure += m_pressureBuf[i]; } avgPressure /= m_bufValidCount; //硬保护:压力超过目标+50,立即强制减速,优先级最高 if(actual > target + 50) { float overErr = (float)(actual - (target + 50)); float delta = -0.1f * overErr; if(delta < -15.0f) delta = -15.0f; u += delta; if(u < 60.0f) u = 60.0f; if(u > (float)maxValue) u = (float)maxValue; m_lastAvgPressure = actual; sysPara->para.gearPumpValue = (unsigned short)(int)u; sysPara->devOp->WriteMoterPump(); return; } // 软启动:自适应步长,每 800ms 一次 // 自检期间也走此逻辑,自检完成后重置重新收敛 // 软启动阶段不做压力稳定检测,优先快速收敛 if(!m_rampDone) { if(++m_adjSkip < 8) { sysPara->para.gearPumpValue = (unsigned short)(int)u; sysPara->devOp->WriteMoterPump(); return; } m_adjSkip = 0; int err = target - actual; if(err < 0) { // 超压:小步减速 u -= 1.0f; } else { // 自适应步长:差得远步子大,差得近步子小 float step; if (err > 200) step = 5.0f; else if(err > 100) step = 3.0f; else if(err > 50) step = 2.0f; else step = 1.0f; u += step; } if(u < 60.0f) u = 60.0f; if(u > (float)maxValue) u = (float)maxValue; // 转速上限保护:VX4特有,防止回收泵模式下转速超标 if(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed >= maxSpeed) { u -= 3.0f; if(u < 60.0f) u = 60.0f; if(u > (float)maxValue) u = (float)maxValue; } cur = (int)u; // 进入闭环条件:压力已接近目标±30以内 if(sysPara->status.selfCheckDone && err >= -30 && err <= 30) { m_rampDone = true; m_adjSkip = 0; } sysPara->para.gearPumpValue = (unsigned short)cur; sysPara->devOp->WriteMoterPump(); return; } //闭环:使用实时压力做快速小步修正,每200ms调整一次 { m_adjSkip++; if(m_adjSkip < 2) { sysPara->para.gearPumpValue = (unsigned short)(int)u; sysPara->devOp->WriteMoterPump(); return; } m_adjSkip = 0; float err = (float)(target - actual); float absErr = err; if(absErr < 0.0f) absErr = -absErr; if(absErr < 0.5f) { m_lastAvgPressure = actual; sysPara->para.gearPumpValue = (unsigned short)(int)u; sysPara->devOp->WriteMoterPump(); return; } int pressureChange = actual - m_lastAvgPressure; m_lastAvgPressure = actual; float delta_u; if(absErr <= 5.0f && ((err > 0.0f && pressureChange > 0) || (err < 0.0f && pressureChange < 0))) { delta_u = -0.20f * (float)pressureChange; } else { delta_u = 0.05f * err - 0.20f * (float)pressureChange; } float maxDelta; if(absErr > 30.0f) maxDelta = 1.0f; else if(absErr > 10.0f) maxDelta = 0.6f; else maxDelta = 0.3f; if(delta_u > maxDelta) delta_u = maxDelta; if(delta_u < -maxDelta) delta_u = -maxDelta; if(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed >= maxSpeed) { if(delta_u > 0.0f) delta_u = 0.0f; } u += delta_u; if(u < 60.0f) u = 60.0f; if(u > (float)maxValue) u = (float)maxValue; cur = (int)u; sysPara->para.gearPumpValue = (unsigned short)cur; sysPara->devOp->WriteMoterPump(); } } void InkJetPrinter::DacAdjustStore() { #ifdef __DAC_ADJ_FUNCTION__ sysPara->para.printed_adj_dac[0] = ui->vol0SpinBox->value(); sysPara->para.printed_adj_dac[1] = ui->vol1SpinBox->value(); sysPara->para.printed_adj_dac[2] = ui->vol2SpinBox->value(); sysPara->para.printed_adj_dac[3] = ui->vol3SpinBox->value(); sysPara->para.printed_adj_dac[4] = ui->vol4SpinBox->value(); sysPara->para.printed_adj_dac[5] = ui->vol5SpinBox->value(); sysPara->para.printed_adj_dac[6] = ui->vol6SpinBox->value(); sysPara->para.printed_adj_dac[7] = ui->vol7SpinBox->value(); sysPara->para.printed_adj_dac[8] = ui->vol8SpinBox->value(); sysPara->para.printed_adj_dac[9] = ui->vol9SpinBox->value(); sysPara->para.printed_adj_dac[10] = ui->vol10SpinBox->value(); sysPara->para.printed_adj_dac[11] = ui->vol11SpinBox->value(); sysPara->para.printed_adj_dac[12] = ui->vol12SpinBox->value(); sysPara->para.printed_adj_dac[13] = ui->vol13SpinBox->value(); sysPara->para.printed_adj_dac[14] = ui->vol14SpinBox->value(); sysPara->para.printed_adj_dac[15] = ui->vol15SpinBox->value(); sysPara->para.printed_adj_dac[16] = ui->vol16SpinBox->value(); sysPara->para.printed_adj_dac[17] = ui->vol17SpinBox->value(); sysPara->para.printed_adj_dac[18] = ui->vol18SpinBox->value(); sysPara->para.printed_adj_dac[19] = ui->vol19SpinBox->value(); sysPara->para.printed_adj_dac[20] = ui->vol20SpinBox->value(); sysPara->para.printed_adj_dac[21] = ui->vol21SpinBox->value(); sysPara->para.printed_adj_dac[22] = ui->vol22SpinBox->value(); sysPara->para.printed_adj_dac[23] = ui->vol23SpinBox->value(); sysPara->para.printed_adj_dac[24] = ui->vol24SpinBox->value(); sysPara->para.printed_adj_dac[25] = ui->vol25SpinBox->value(); sysPara->para.printed_adj_dac[26] = ui->vol26SpinBox->value(); sysPara->para.printed_adj_dac[27] = ui->vol27SpinBox->value(); sysPara->para.printed_adj_dac[28] = ui->vol28SpinBox->value(); sysPara->para.printed_adj_dac[29] = ui->vol29SpinBox->value(); sysPara->para.printed_adj_dac[30] = ui->vol30SpinBox->value(); sysPara->para.printed_adj_dac[31] = ui->vol31SpinBox->value(); sysPara->para.printed_adj_dac[32] = ui->vol32SpinBox->value(); sysPara->para.printed_adj_dac[33] = ui->vol33SpinBox->value(); sysPara->para.printed_adj_dac[34] = ui->vol34SpinBox->value(); sysPara->para.printed_adj_dac[35] = ui->vol35SpinBox->value(); sysPara->para.printed_adj_dac[36] = ui->vol36SpinBox->value(); sysPara->para.printed_adj_dac[37] = ui->vol37SpinBox->value(); sysPara->para.printed_adj_dac[38] = ui->vol38SpinBox->value(); sysPara->para.printed_adj_dac[39] = ui->vol39SpinBox->value(); //memcpy(sysPara->para.printed_adj_dac, sysPara->status.printed_adj_dac, sizeof(sysPara->para.printed_adj_dac)); sysPara->para.printed_continue_col_dac[0] = ui->cVol0SpinBox->value(); sysPara->para.printed_continue_col_dac[1] = ui->cVol1SpinBox->value(); sysPara->para.printed_continue_col_dac[2] = ui->cVol2SpinBox->value(); sysPara->para.printed_continue_col_dac[3] = ui->cVol3SpinBox->value(); sysPara->para.printed_continue_col_dac[4] = ui->cVol4SpinBox->value(); sysPara->para.printed_continue_col_dac[5] = ui->cVol5SpinBox->value(); sysPara->para.printed_continue_col_dac[6] = ui->cVol6SpinBox->value(); sysPara->para.printed_continue_col_dac[7] = ui->cVol7SpinBox->value(); sysPara->para.printed_continue_col_dac[8] = ui->cVol8SpinBox->value(); sysPara->para.printed_continue_col_dac[9] = ui->cVol9SpinBox->value(); sysPara->para.printed_continue_col_dac[10] = ui->cVol10SpinBox->value(); sysPara->para.printed_continue_col_dac[11] = ui->cVol11SpinBox->value(); sysPara->para.printed_continue_col_dac[12] = ui->cVol12SpinBox->value(); sysPara->para.printed_continue_col_dac[13] = ui->cVol13SpinBox->value(); sysPara->para.printed_continue_col_dac[14] = ui->cVol14SpinBox->value(); sysPara->para.printed_continue_col_dac[15] = ui->cVol15SpinBox->value(); sysPara->para.printed_continue_col_dac[16] = ui->cVol16SpinBox->value(); sysPara->para.printed_continue_col_dac[17] = ui->cVol17SpinBox->value(); sysPara->para.printed_continue_col_dac[18] = ui->cVol18SpinBox->value(); sysPara->para.printed_continue_col_dac[19] = ui->cVol19SpinBox->value(); sysPara->para.printed_continue_col_dac[20] = ui->cVol20SpinBox->value(); sysPara->para.printed_continue_col_dac[21] = ui->cVol21SpinBox->value(); sysPara->para.printed_continue_col_dac[22] = ui->cVol22SpinBox->value(); sysPara->para.printed_continue_col_dac[23] = ui->cVol23SpinBox->value(); sysPara->para.printed_continue_col_dac[24] = ui->cVol24SpinBox->value(); sysPara->para.printed_continue_col_dac[25] = ui->cVol25SpinBox->value(); sysPara->para.printed_continue_col_dac[26] = ui->cVol26SpinBox->value(); sysPara->para.printed_continue_col_dac[27] = ui->cVol27SpinBox->value(); sysPara->para.printed_continue_col_dac[28] = ui->cVol28SpinBox->value(); sysPara->para.printed_continue_col_dac[29] = ui->cVol29SpinBox->value(); sysPara->para.printed_continue_col_dac[30] = ui->cVol30SpinBox->value(); sysPara->para.printed_continue_col_dac[31] = ui->cVol31SpinBox->value(); sysPara->para.printed_continue_col_dac[32] = ui->cVol32SpinBox->value(); sysPara->para.printed_continue_col_dac[33] = ui->cVol33SpinBox->value(); sysPara->para.printed_continue_col_dac[34] = ui->cVol34SpinBox->value(); sysPara->para.printed_continue_col_dac[35] = ui->cVol35SpinBox->value(); sysPara->para.printed_continue_col_dac[36] = ui->cVol36SpinBox->value(); sysPara->para.printed_continue_col_dac[37] = ui->cVol37SpinBox->value(); sysPara->para.printed_continue_col_dac[38] = ui->cVol38SpinBox->value(); sysPara->para.printed_continue_col_dac[39] = ui->cVol39SpinBox->value(); sysPara->para.printed_full_col_dac[0] = ui->fvol0SpinBox->value(); sysPara->para.printed_full_col_dac[1] = ui->fvol1SpinBox->value(); sysPara->para.printed_full_col_dac[2] = ui->fvol2SpinBox->value(); sysPara->para.printed_full_col_dac[3] = ui->fvol3SpinBox->value(); sysPara->para.printed_full_col_dac[4] = ui->fvol4SpinBox->value(); sysPara->para.printed_full_col_dac[5] = ui->fvol5SpinBox->value(); sysPara->para.printed_full_col_dac[6] = ui->fvol6SpinBox->value(); sysPara->para.printed_full_col_dac[7] = ui->fvol7SpinBox->value(); sysPara->para.printed_full_col_dac[8] = ui->fvol8SpinBox->value(); sysPara->para.printed_full_col_dac[9] = ui->fvol9SpinBox->value(); sysPara->para.printed_full_col_dac[10] = ui->fvol10SpinBox->value(); sysPara->para.printed_full_col_dac[11] = ui->fvol11SpinBox->value(); sysPara->para.printed_full_col_dac[12] = ui->fvol12SpinBox->value(); sysPara->para.printed_full_col_dac[13] = ui->fvol13SpinBox->value(); sysPara->para.printed_full_col_dac[14] = ui->fvol14SpinBox->value(); sysPara->para.printed_full_col_dac[15] = ui->fvol15SpinBox->value(); sysPara->para.printed_full_col_dac[16] = ui->fvol16SpinBox->value(); sysPara->para.printed_full_col_dac[17] = ui->fvol17SpinBox->value(); sysPara->para.printed_full_col_dac[18] = ui->fvol18SpinBox->value(); sysPara->para.printed_full_col_dac[19] = ui->fvol19SpinBox->value(); sysPara->para.printed_full_col_dac[20] = ui->fvol20SpinBox->value(); sysPara->para.printed_full_col_dac[21] = ui->fvol21SpinBox->value(); sysPara->para.printed_full_col_dac[22] = ui->fvol22SpinBox->value(); sysPara->para.printed_full_col_dac[23] = ui->fvol23SpinBox->value(); sysPara->para.printed_full_col_dac[24] = ui->fvol24SpinBox->value(); sysPara->para.printed_full_col_dac[25] = ui->fvol25SpinBox->value(); sysPara->para.printed_full_col_dac[26] = ui->fvol26SpinBox->value(); sysPara->para.printed_full_col_dac[27] = ui->fvol27SpinBox->value(); sysPara->para.printed_full_col_dac[28] = ui->fvol28SpinBox->value(); sysPara->para.printed_full_col_dac[29] = ui->fvol29SpinBox->value(); sysPara->para.printed_full_col_dac[30] = ui->fvol30SpinBox->value(); sysPara->para.printed_full_col_dac[31] = ui->fvol31SpinBox->value(); sysPara->para.printed_full_col_dac[32] = ui->fvol32SpinBox->value(); sysPara->para.printed_full_col_dac[33] = ui->fvol33SpinBox->value(); sysPara->para.printed_full_col_dac[34] = ui->fvol34SpinBox->value(); sysPara->para.printed_full_col_dac[35] = ui->fvol35SpinBox->value(); sysPara->para.printed_full_col_dac[36] = ui->fvol36SpinBox->value(); sysPara->para.printed_full_col_dac[37] = ui->fvol37SpinBox->value(); sysPara->para.printed_full_col_dac[38] = ui->fvol38SpinBox->value(); sysPara->para.printed_full_col_dac[39] = ui->fvol39SpinBox->value(); //sysPara->para.dacScale = ui->dacScaledSpinBox->value(); sysPara->devOp->writeFpgaPrintPara(); #endif } InkJetPrinter::~InkJetPrinter() { delete ui; delete timer; #ifdef MODBUS if (modbus) { delete modbus; } #endif if (fileTransceiv) { fileTransceiv->deleteLater(); } //edit@01-03 if (tcpTransceiv) { tcpTransceiv->deleteLater(); } } void InkJetPrinter::jd_timerHandler(void) { static int count_time = 0; count_time++; if(count_time>= 20){ //each 10s count_time = 0; #ifdef MIMA jd_res = ui->tabPrintSetting->dlgInputAddr->isEnabled(); // qDebug()<<"jd_timerHandler"; #endif #ifdef __RFID_CARD static uint lastSecondes = QDateTime::currentDateTime().toTime_t(); static uint noticeICReaderErrorTime = QDateTime::currentDateTime().toTime_t(); QString str = ""; unsigned char showFlag = 0; if(QDateTime::currentDateTime().toTime_t() - noticeICReaderErrorTime > 1800) { noticeICReaderErrorTime = QDateTime::currentDateTime().toTime_t(); sysPara->devOp->setICReaderModeFlag = true; //if(sysPara->devOp->noticeICReaderError) if(sysPara->devOp->queryReadRFID_address() == 2) { msgtest->setText(tr("读卡器故障!")); msgtest->show(); LogInfo::setRunStatusText(tr("13.读卡器故障!")); } sysPara->devOp->setICReaderModeFlag = false; } #endif } } extern void MySleep(unsigned int msec); extern unsigned char test_flag; bool gearPumpRunNormalFlag = false; void InkJetPrinter::timerHandler(void){ // QFile file("/usr/local/Trolltech/QtEmbedded-4.6.3-arm/lib/libQtssl.o"); int pulse_100ms = 0; int pulse_1s = 0; int pulse_10s = 0; int pulse_100s = 0; int pulse_300ms = 0; static int pulse_3s = 0; static int pulse_4s = 0; static int pulse_5s = 0; static int reciclar_30s = 0; static int pulse_30s = 0; static int xxxm=0; // static char res=0; static int save_weeknum = 0; static bool gearPumpRunFlag = false; static bool ControledSwitchFlag = false; static bool gearPumpStartFlag = false; static bool delay3s; //gearPumpRunStopFlag = false; bool InkSwintFlag = false,lastInkSwintFlag = false; static float gearPumpRunNormalValue = 0.0; #ifdef DEBUG1 sysPara->status.selfCheckDone=1; #endif if(sysPara){ #ifdef MODBUS // processCommands(); #endif #ifdef MIMA if(xxxm==0) { #ifdef AM335TEST #else #ifdef MYTEST xxxm=1; #else QFile file("/usr/local/Trolltech/QtEmbedded-4.6.3-arm/lib/libQtssl.o"); if(!file.exists()) return; #endif #endif } xxxm=1; #endif sysPara->para.ReadFileErrorCnt=0; // 正常打开文件 // /opt/FriendlyARM/mini2440/rootfs_qtopia_qt4/usr/local/Trolltech/QtEmbedded-4.6.3-arm/lib if(sysPara->para.gearPumpEnable) { ui->tabMainWindow->enablePushButtonStart(true); if(!pushButtonStartFlag) { gearPumpRunNormalFlag = false; } //ui->tabSystemSetting->setSpinBoxPressureMaxValue(900); if(!gearPumpRunFlag) { ui->tabMainWindow->enableReclaimCtrlButton(false); } } else { ui->tabMainWindow->enablePushButtonStart(false); //ui->tabSystemSetting->setSpinBoxPressureMaxValue(5000); } /*-----------------------形成脉冲-----------------------------*/ sysPara->status.delay10ms ++; if(sysPara->status.delay10ms == 10){ pulse_100ms = 1; sysPara->status.delay10ms = 0; } if(pulse_100ms){ sysPara->status.delay100ms ++; if(sysPara->status.delay100ms == 10){ pulse_1s = 1; sysPara->status.delay100ms = 0; } pulse_300ms = (sysPara->status.delay100ms%3) == 0; //1秒3次,并非精确的300ms } if((sysPara->status.delay10ms%3) == 0) //读取状态后再检測 { if(!(sysPara->status.statWarn & WARN_STATUS_INK_WARN) && !gearPumpRunFlag && !sysPara->status.isPumpValveControledByHand)//刚启动前3秒 { if(sysPara->para.gearPumpEnable) { sysPara->para.gearPumpValue = 150; sysPara->devOp->WriteMoterPump(); gearPumpStartFlag = true; } } } if(pushButtonStartFlag && sysPara->status.selfCheckDone) { if((sysPara->status.PRESSURE > (sysPara->para.pressure -10)) && (sysPara->status.PRESSURE < (sysPara->para.pressure +10))) { if(pulse_1s) { pulse_5s++; } if( pulse_5s == 5) { pulse_5s = 0; gearPumpRunNormalFlag = true; gearPumpRunNormalValue = u; } } } if(sysPara->status.isPumpValveControledByHand) { gearPumpRunNormalFlag = false; ControledSwitchFlag = false; pulse_3s = 0; } // 直接恢复压力控制,不走 gearPumpStartFlag 的 3s 等待 // 平滑切换,避免手动操作后自动恢复时出现压力突变 if(m_lastByHand && !sysPara->status.isPumpValveControledByHand) { ControledSwitchFlag = true; u = (float)sysPara->para.gearPumpValue; // 同步当前转速,避免突变 m_rampDone = false; // 重新软启动,适应切换后的压力状态 m_adjSkip = 0; m_lastAvgPressure = 0; m_bufValidCount = 0; for(int i = 0; i < 20; i++) m_pressureBuf[i] = 0; m_bufIdx = 0; } m_lastByHand = sysPara->status.isPumpValveControledByHand; if(!(sysPara->status.statWarn & WARN_STATUS_INK_SWINT)){//墨线开关,压力抖动 InkSwintFlag = true; } else { InkSwintFlag = false; } if(lastInkSwintFlag != InkSwintFlag) { lastInkSwintFlag = InkSwintFlag; gearPumpRunNormalFlag = false; } if(gearPumpRunNormalFlag && !sysPara->status.isPumpValveControledByHand && sysPara->para.gearPumpEnable) { static int count_3s = 0; if(u > gearPumpRunNormalValue*1.5)//改大一点 { if(pulse_1s) { count_3s++; if(count_3s == 3) { count_3s = 0; ui->tabMainWindow->setRunStatus(tr("压力泄漏或压力传感器故障!")); sysPara->status.gearPumpRunStopFlag = true; gearPumpRunNormalFlag = false; LogInfo::setRunStatusText(tr("运行中压力泄漏,停齿轮泵!")); } } } else { count_3s = 0; } } if(sysPara->para.gearPumpEnable && (sysPara->status.gearPumpRunSpeed < 100) && test_flag){ if(test_flag % 2) ui->tabMainWindow->on_pushButtonReclaimTankClose_pressed(); test_flag = 0; } if(pulse_1s) { if(sysPara->status.selfCheckDone && sysPara->para.gearPumpEnable && sysPara->para.flagOfReclaimPumEnable) checkPressureControl(); if((QTime::currentTime()>=QTime(00,00,00))&&(QTime::currentTime()<=QTime(00,00,02))&&sysPara->para.Reciclar){ if(ui->tabMainWindow->getCurrPrintStatus() != 1){ ui->tabMainWindow->_on_pushButtonPowerOff_pressed(false); LogInfo::setRunStatusText(tr("测试时间结束,准备关机")); ui->tabMainWindow->setRunStatus(tr("测试时间结束,准备关机")); } } if(sysPara->status.selfCheckDone && sysPara->para.Reciclar && test_flag){ reciclar_30s++; if(reciclar_30s > 30){ reciclar_30s = 0; test_flag++; } } else if(reciclar_30s){ reciclar_30s = 0; } QDate d = QDate::currentDate(); if(save_weeknum == 0) { save_weeknum = d.weekNumber(); } if(save_weeknum != d.weekNumber()) { sysPara->devOp->writeFpgaCalandar(1); save_weeknum = d.weekNumber(); } sysPara->status.delay1s ++; if(sysPara->status.delay1s == 3 && !delay3s) delay3s = true; if(sysPara->status.delay1s == 10){ pulse_10s = 1; sysPara->status.delay1s = 0; } //if(pushButtonStartFlag) pulse_4s++; if(gearPumpStartFlag) { pulse_3s ++; if(pulse_3s == 3) { pulse_3s = 0; gearPumpRunFlag = true; ControledSwitchFlag = true; } } #ifdef QTV4 if( sysPara->status.reclainTankReachEnd) sysPara->para.openInkLineTime++; #else if( sysPara->status.reclainTankReachEnd) sysPara->para.openInkLineTime++; #endif } if(pulse_10s){ #ifdef __STC_POWER__ { sysPara->devOp->Heartbeat(1); } #endif sysPara->status.delay10s ++; if(sysPara->status.delay10s == 10){ pulse_100s = 1; sysPara->status.delay10s = 0; #ifdef __STC_POWER__ if(!sysPara->status.selfCheckDone){ qDebug()<<"gearPumpRunFlag: "<para.gearPumpEnable; } // qDebug()<<"needPowerOffTimerout: "<status.needPowerOffTimerout; // qDebug()<<"getCurrPrintStatus: "<tabMainWindow->getCurrPrintStatus(); if(sysPara->status.needPowerOffTimerout && (ui->tabMainWindow->getCurrPrintStatus() != 1)) { qDebug()<<"waitPowerOffTime: "<status.waitPowerOffTime; if(sysPara->status.waitPowerOffTime) { sysPara->status.waitPowerOffTime--; if(!sysPara->status.waitPowerOffTime) { ui->tabMainWindow->_on_pushButtonPowerOff_pressed(false); LogInfo::setRunStatusText(tr("定时开机循环完成,准备关机")); ui->tabMainWindow->setRunStatus(tr("准备关机")); } } } #endif } #ifdef AM335TEST jd_res =0; #else #endif } /*------------------------------------------------------*/ #ifdef UART2 static bool Flag300=0; if(sysPara->status.ExtScreenEn && sysPara->para.ExtScreenType) { if(sysPara->para.ExtScreenType==2) { if(pulse_300ms) { if(Flag300) sysPara->devOp->RecDim(); else sysPara->devOp->DatToDisp2(); Flag300 = !Flag300; } } else if(pulse_1s) { if(Flag300) sysPara->devOp->RecDim(); else sysPara->devOp->DatToDisp2(); Flag300 = !Flag300; } sysPara->devOp->recUart2(); } #endif sysPara->devOp->readFgaStatus(); sysPara->status.gearPumpRunSpeed = 0; #if 0 unsigned char ByteData = 0; static unsigned char lastByteData = 0; sysPara->devOp->fpgaRd(0x00fc,(unsigned char *)&ByteData,1);//读取1字节 //ui->tabMainWindow->setRunStatus(tr("ByteData:<%1>").arg(ByteData)); if((ByteData & 0x80) != lastByteData) { //LogInfo::setRunStatusText(tr("结果:%1").arg(ByteData & 0x80)); lastByteData = ByteData & 0x80; if(sysPara->status.selfCheckDone) { if(ui->tabMainWindow->getCurrPrintStatus() == 3) { ui->tabMainWindow->on_pushButtonStartPrint_pressed(); } else { ui->tabMainWindow->on_pushButtonStopPrint_pressed(); } } } #endif // unsigned int PulseMs = 0; //时间间隔 unsigned int PulseCnt = 0; //时间间隔内的脉冲累计数 sysPara->devOp->fpgaRd(0x004E,(unsigned char *)&PulseCnt,2);//读取脉冲个数低字节 { sysPara->status.gearPumpRunSpeed = (PulseCnt * 60 * 1000) / (500 * 2); } if(!sysPara->para.gearPumpEnable) sysPara->status.PRESSURE *= 5; //响应群众号召,数值放大五倍 sysPara->devOp->ReadSomeDataForLostPrint(); #ifdef UART1 if(pulse_100ms){ //static int uartReadcnt=0; emit sysPara->devOp->readUart1(); } #endif /*-------------------------------------------------------*/ bool lostCommuFlag = 0; if(sysPara->status.configDone){ lostCommuFlag = sysPara->status.maginNum != FPGA_MAGIC_NUM_AFTER_CONF; } else { lostCommuFlag = sysPara->status.maginNum != FPAG_INIT_MAGIC_NUM; } #ifdef AM335TEST sysPara->status.WorkTimeOut=0; #else #ifdef MIMAgearPumpRunFlag if(jd_res &(1<<2)) { sysPara->status.WorkTimeOut=1; } #endif #endif #ifdef X86TEST lostCommuFlag=0; #endif #ifdef MODBUS if(sysPara->status.delay10ms%5 == 0) { #if 1 //复位发送打印数据 if((ui->tabMainWindow->getCurrPrintStatus() == 1)&&sysPara->para.ResetSendData) { static bool oneTimeFlag = false; if(sysPara->status.productCnt== 0 && (oneTimeFlag==false))//计米复位发送打印数据 { oneTimeFlag = true; ui->tabMainWindow->on_pushButtonStartPrint_pressed(); //复位重设起始值 if(sysPara->para.cnt1ResetToInitValue) { sysPara->para.cnt1CurrValue = sysPara->para.cnt1StartValue; sysPara->status.cnt1CurrentValueInitDoneFlag = false; sysPara->devOp->writeFpgaCalandar(0); } } if(sysPara->status.productCnt != 0) { oneTimeFlag = false; } } #endif static unsigned int lastProductCount=0; if(!sysPara->para.flagOfWeiDaLiAutoPrint){ if(!sysPara->status.flagOfWeiDaLiTCP){ sysPara->devOp->fpgaRd(0x0054,&sysPara->status.flagOfWeiDaLiTCPStartPrinting,1); sysPara->status.flagOfWeiDaLiTCPStartPrinting = 0; } else{ if(sysPara->status.flagOfWeiDaLiTCPStartPrinting == 0) sysPara->devOp->fpgaRd(0x0054,&sysPara->status.flagOfWeiDaLiTCPStartPrinting,1); if((sysPara->status.flagOfWeiDaLiTCPStartPrinting & 0x01) == 1){ sysPara->status.flagOfWeiDaLiTCPStartPrinting = 0; if(!sysPara->status.flagOfDropNextSignal){ if(sysPara->status.flagLogInfo){ sysPara->status.flagLogInfo= 0; } if(!sysPara->status.isPrinting) ui->tabMainWindow->on_pushButtonStartPrint_pressed(); } else{ if(sysPara->status.flagLogInfo){ sysPara->status.flagLogInfo= 0; qDebug()<<"丢弃废膜"; } sysPara->status.flagOfDropNextSignal = false; } } } } if(sysPara->status.productCnt != lastProductCount || sysPara->status.printDoneFlag) { sysPara->RFIDPara.PrintInkDots += sysPara->status.TextInkDots; sysPara->status.printDoneFlag = false; lastProductCount = sysPara->status.productCnt; sysPara->modbusStatus.printFinishFlag = 1; memcpy((void*)(&sysPara->modbusStatus.orderCode), (void*)(&sysPara->modbusParas.QRcode_buf), 2);//写返回序列号 ui->tabMainWindow->UpdateDateTimeQRCode(QDateTime::currentDateTime().toString("hh:mm")); //**********维达力TCP通信项目******** if(sysPara->status.flagOfWeiDaLiTCP){ sysPara->status.flagLogInfo = 1; ui->tabMainWindow->print_complete(); ui->tabMainWindow->on_pushButtonStopPrint_pressed(); if(sysPara->para.flagOfWeiDaLiAutoPrint) ui->tabMainWindow->on_pushButtonStartPrint_pressed(); } //********维达力TCP通信项目******* } if (modbus->getModbusStatus() == 1) { refreshModbusStatus(); } } #endif if(lostCommuFlag){ static unsigned char lostCommuCnt=0; if(sysPara->status.currentRunStatus != RUN_STATUS_LOST_COMMUNICATION_WITH_FPGA) { // 增加FPGA通信异常判别阀值,避免产生误判。2017.8.30 if(lostCommuCnt<10) lostCommuCnt ++; else { sysPara->status.fpgaVersionNum = 0; LogInfo::setRunStatusText(tr("与FPGA失去通信!!!")); sysPara->devOp->controlCompressPump(false); sysPara->devOp->controlCycleValve(false); sysPara->devOp->controlInkValve(false); sysPara->devOp->controlInkValvePWM(false); sysPara->devOp->controlMainInkPump(false); sysPara->devOp->controlMixValve(false); //sysPara->devOp->controlReclaimPump(false); sysPara->devOp->controlViscosityPump(false); sysPara->devOp->controlReleaseValve(false); sysPara->devOp->controlHeater(false); qDebug()<<"lostCommuteCation now."<status.maginNum; } } sysPara->status.currentRunStatus = RUN_STATUS_LOST_COMMUNICATION_WITH_FPGA; } else if(!sysPara->status.lostCommuFlag && !SIMULATE_PRINTING_MODE) { if(sysPara->status.currentRunStatus == RUN_STATUS_LOST_COMMUNICATION_WITH_FPGA) LogInfo::setRunStatusText(tr("与FPGA通信恢复正常")); sysPara->status.currentRunStatus = RUN_STATUS_IDLE; if(gearPumpRunFlag || sysPara->para.gearPumpEnable == 0) { if(!sysPara->status.selfCheckDone) { /*开机自检*/ autoControlValvePump(); pressureAdj(0); /*-----------------------------------------------------*/ if(!sysPara->status.selfCheckCnt) { LogInfo::setRunStatusText(tr("开始自检,请等待60秒...............")); ui->tabMainWindow->enableReclaimCtrlButton(false); ui->tabMainWindow->enablePrintButton(false); sysPara->devOp->mainInkCtrl(); sysPara->para.TrunOnPowerCnt++;// 20151218 开机次数加1 sysPara->saveParaToFile(); // 保存开机次数值 sysPara->status.lastProductCnt = sysPara->status.productCnt ; //这会让产品计数显示出来 ui->tabMainWindow->updateTotalCnt(0); #ifdef X86TEST // if(sysPara->status.selfCheckCnt < MAX_SELF_CHECK_CNT-2)sysPara->status.selfCheckCnt = MAX_SELF_CHECK_CNT-2; #endif } if((sysPara->status.selfCheckCnt % 100) == 0) ui->tabMainWindow->setRunStatus(tr("开始自检,请等待%1秒...............").arg((MAX_SELF_CHECK_CNT - sysPara->status.selfCheckCnt)/100)); sysPara->status.selfCheckCnt ++; if(sysPara->status.selfCheckCnt >= MAX_SELF_CHECK_CNT) { sysPara->status.selfCheckDone = 1; // 自检完成平滑进入闭环,不强制跳转造成扰动 m_rampDone = true; m_adjSkip = 0; // 同步 gearPumpValue 与 u,防止两者不一致 sysPara->para.gearPumpValue = (unsigned short)u; LogInfo::setRunStatusText(tr("自检完成!!!")); ui->tabMainWindow->setRunStatus(tr("自检完成!!!")); qDebug()<<"自检完成!!!"; ui->tabPrintSetting->PrintSettingLog(); ui->tabMainWindow->enableReclaimCtrlButton(true); // 先让软件更新泵/阀的期望状态 autoControlValvePump(); sysPara->devOp->mainInkCtrl(); sysPara->status.canRunAirPushing = true; if(sysPara->para.Reciclar) test_flag = 1; } else { if((sysPara->status.selfCheckCnt % 200) == 0) // sysPara->devOp->controlReclaimTankOpen(false); ui->tabMainWindow->enableReclaimCtrlButton(false); } } else { // 开机自检完成的前提下 if (!sysPara->status.airPushing || ui->tabMainWindow->m_2sFlag) { autoControlValvePump(); } // 检测回收泵模式切换,切换时重置泄漏保护学习状态和软启动状态 if(m_lastReclaimMode != sysPara->para.flagOfReclaimPumEnable) { m_lastReclaimMode = sysPara->para.flagOfReclaimPumEnable; gearPumpRunNormalFlag = false; // 泄漏保护重新学习 gearPumpRunNormalValue = 0.0f; // 仅在压力偏离目标较大时才重置软启动 // 避免模式抖动导致反复重新爬坡 int err = (int)sysPara->para.pressure - sysPara->status.PRESSURE; if(err < -100 || err > 100) { m_rampDone = false; // 误差大时重新软启动 m_adjSkip = 0; m_lastAvgPressure = 0; m_bufValidCount = 0; for(int i = 0; i < 20; i++) m_pressureBuf[i] = 0; m_bufIdx = 0; } // 否则保持当前控制状态,只更新maxValue限制 } // 压力调节改为100ms调用一次 if(pulse_100ms && sysPara->para.gearPumpEnable && !sysPara->status.isPumpValveControledByHand && ControledSwitchFlag) { pressureAdj(0); } } } else{ static bool flag = 1; if(delay3s){ if(flag){ flag = 0; LogInfo::setRunStatusText(tr("缺少墨水,喷码机不能正常工作!")); qDebug()<<"缺少墨水,喷码机不能正常工作!"; } ui->tabMainWindow->setRunStatus(tr("缺少墨水,喷码机不能正常工作!")); } } /*----------------------------控制温度--------------------------------------*/ if(pulse_100ms){ autoControlHeater(); sysPara->devOp->readSyncCounterAtZero(); } } sysPara->status.lostCommuFlag = lostCommuFlag; //务必放在后面 static unsigned int lastProductCnt =0; static int lastalterMode=-1; if(sysPara->para.alterPrint.enable) { sysPara->para.AlterMode=sysPara->status.AlterMode; // 电眼触发交替功能:新增这一行 if( (sysPara->para.AlterMode!=lastalterMode) || (lastProductCnt != sysPara->status.productCnt) ) { ui->tabMainWindow->alterDataPrint (sysPara->para.AlterMode); } } else sysPara->para.AlterMode=0; lastalterMode = sysPara->para.AlterMode; lastProductCnt = sysPara->status.productCnt; ui->tabMainWindow->CheckStatus(pulse_300ms); // /*----------------------------------界面更新状态---------------------------------------*/ if(pulse_300ms){ #ifdef __RFID_CARD if(!sysPara->devOp->setICReaderModeFlag) { sysPara->devOp->strRevdata =""; sysPara->devOp->receiveReadRFID_data(); if(sysPara->devOp->strRevdata.length() > 1) { if((sysPara->devOp->strRevdata.left(3) == QString::number(ui->tabPrintSetting->dlgInputAddr->jd.addr).left(3)) || sysPara->devOp->strRevdata.left(3) == "100") { if(sysPara->devOp->strRevdata.at(3) == 'A') { if(!sysPara->status.flagOfNeedInkCard){ msgtest->setText(tr("不需要刷墨水卡!")); msgtest->show(); ui->tabMainWindow->setRunStatus(tr("不需要刷墨水卡!")); LogInfo::setRunStatusText(tr("不需要刷墨水卡!")); } else if(sysPara->status.statWarn & WARN_STATUS_INK_WARN){ msgtest->setText(tr("请先添加原厂墨水再刷墨水卡!")); msgtest->show(); ui->tabMainWindow->setRunStatus(tr("请先添加原厂墨水再刷墨水卡!")); LogInfo::setRunStatusText(tr("请先添加原厂墨水再刷墨水卡!")); } else if(sysPara->devOp->comWriteRFID_data() == 1)//把卡数据清零 { sysPara->RFIDPara.InkRFIDCnt = 0; sysPara->RFIDPara.PrintInkDots = 0; sysPara->saveRFIDPara(); sysPara->para.RFIDInkWarn = false; sysPara->para.inkWarnDate = 0; sysPara->para.inkWarnTime = 0; sysPara->status.flagOfInkMaxDot = false; sysPara->status.flagOfNeedInkCard = false; sysPara->devOp->checkCardIntervalTime = QDateTime::currentDateTime().toTime_t(); msgtest->setText(tr("刷墨水卡成功!")); msgtest->show(); ui->tabMainWindow->setRunStatus(tr("刷墨水卡成功!")); LogInfo::setRunStatusText(tr("刷墨水卡成功!")); } } else if(sysPara->devOp->strRevdata.at(3) == 'B') { if(!sysPara->status.flagOfNeedSolventCard){ msgtest->setText(tr("不需要刷溶剂卡!")); msgtest->show(); ui->tabMainWindow->setRunStatus(tr("不需要刷溶剂卡!")); LogInfo::setRunStatusText(tr("不需要刷溶剂卡!")); } else if(sysPara->status.statWarn & WARN_STATUS_SOLV_WARN){ msgtest->setText(tr("请先添加原厂溶剂再刷溶剂卡!")); msgtest->show(); ui->tabMainWindow->setRunStatus(tr("请先添加原厂溶剂再刷溶剂卡!")); LogInfo::setRunStatusText(tr("请先添加原厂溶剂再刷溶剂卡!")); } else if(sysPara->devOp->comWriteRFID_data() == 1)//把卡数据清零 { sysPara->RFIDPara.SOLVRFIDCnt = 0; sysPara->RFIDPara.solventNumber = 0; sysPara->saveRFIDPara(); sysPara->para.RFIDSolventWarn = 0; sysPara->para.solventWarnDate = 0; sysPara->para.solventWarnTime = 0; sysPara->para.RFIDSolventWarnMixCnt = 0; sysPara->status.flagOfSolventMaxNum = false; sysPara->status.flagOfNeedSolventCard = false; sysPara->devOp->checkCardIntervalTime = QDateTime::currentDateTime().toTime_t(); msgtest->setText(tr("刷溶剂卡成功!")); msgtest->show(); ui->tabMainWindow->setRunStatus(tr("刷溶剂卡成功!")); LogInfo::setRunStatusText(tr("刷溶剂卡成功!")); } } else { msgtest->setText(tr("MAC无效卡!")); msgtest->show(); LogInfo::setRunStatusText(tr("MAC无效卡!")); } } else { LogInfo::setRunStatusText(tr("card data: %1").arg(sysPara->devOp->strRevdata)); QString str1 = QString::number(sysPara->devOp->strRevdata.mid(0,2).toInt(0,16)).rightJustified(2,'0'); QString str2 =QString::number(sysPara->devOp->strRevdata.mid(2,2).toInt(0,16)).rightJustified(2,'0'); QString str3 = QString::number(sysPara->devOp->strRevdata.mid(4,2).toInt(0,16)).rightJustified(2,'0'); QString str4 = QString::number(sysPara->devOp->strRevdata.mid(6,2).toInt(0,16)).rightJustified(2,'0'); QString str5 = QString::number(sysPara->devOp->strRevdata.mid(8,2).toInt(0,16)).rightJustified(2,'0'); QString str6 =QString::number( sysPara->devOp->strRevdata.mid(10,2).toInt(0,16)).rightJustified(2,'0'); QString strDateTime = str1 + "-" + str2 + "-" + str3 + " " + str4 + ":" + str5 + ":" + str6; QString strShow = tr("无效卡,这张卡已经在%1时使用过").arg(strDateTime); msgtest->setText(strShow); msgtest->show(); LogInfo::setRunStatusText(strShow); } } } #endif sysPara->devOp->readCalandarDat(); //务必读一下此数据 #ifdef RANDDEBUG if(sysPara->status.RandomNum>0) sysPara->devOp->Read_RanddomFromFpga(); #endif #ifdef COUNTER1_BY_GROUP /* 分段计米 */ cnt1GroupCheck();//分段计米 #endif QWidget *widget = this->currentWidget(); //无墨水或溶剂3小时,自动关机 if(sysPara->status.InkOrSOLVEmptyCnt>MAX_INK_SOLV_EMTYTIME-10) { if(!sysPara->status.powerOffAfterInkOrSOLVEmptyAppending){ sysPara->status.powerOffAfterInkOrSOLVEmptyAppending = 1; ui->tabMainWindow->_on_pushButtonPowerOff_pressed(false); LogInfo::setRunStatusText(tr("墨水或溶剂空,准备关机")); ui->tabMainWindow->setRunStatus(tr("墨水或溶剂空,准备关机")); } } static bool read_flag = false; if(widget == ui->tabMainWindow) { ui->tabMainWindow->updateSysStatusToUI(); } else if(widget == ui->tabTriggerMode){ ui->tabTriggerMode->updateSysStatusToUI(); if(sysPara->status.build_dat.builTime ==0) sysPara->devOp->readbuilDat(); else { QString strFPGADate; if(sysPara->status.build_dat.year!=0xff && sysPara->status.build_dat.month!=0xff && sysPara->status.build_dat.day!=0xff) { strFPGADate = QString("(%1-%2-%3)").arg(sysPara->status.build_dat.year).arg(sysPara->status.build_dat.month).arg(sysPara->status.build_dat.day); } if(sysPara->status.flagOfNo67FPGA && sysPara->para.flagOfFastMode) ui->tabTriggerMode->setBuildTime(QString(" No66") + "_" + strFPGADate); else if(sysPara->status.flagOfNo67FPGA && !sysPara->para.flagOfFastMode) ui->tabTriggerMode->setBuildTime(QString(" No67") + "_" +strFPGADate); else ui->tabTriggerMode->setBuildTime(QString(" No%1").arg(sysPara->status.build_dat.builTime) + "_"+ strFPGADate); } } else if(widget == ui->tabPrintSetting) { ui->tabPrintSetting->updateSysStatusToUI(); if(!read_flag) { emit sendPicScene(ui->tabMainWindow->getPicScene()); } read_flag = true; } else if(widget == ui->tabSystemSetting){ ui->tabSystemSetting->updateSysStatusToUI(); } else if(widget == ui->tabSystemManage){ ui->tabSystemManage->updateSysStatusToUI(); } else if(widget == ui->tabOtherInfo){ ui->tabOtherInfo->updateSysStatusToUI(); } else if(widget == ui->tabNetworkManager){ if(!sysPara->status.bLanConfigManual) { ui->tabNetworkManager->updateSysStatusToUI(); } } if(widget != ui->tabPrintSetting) { read_flag = false; } // 20140306 static int last_lesslen_warn=0,lesslen_cnt=0; if(sysPara->status.lesslen_warn && (sysPara->para.printTriggerMode != PRINT_TRIGGER_TIME)) { if(last_lesslen_warn==0) { last_lesslen_warn =lesslen_cnt; if(lesslen_cnt<60)lesslen_cnt +=6; if(lesslen_cnt>40) sysPara->devOp->resumeFault(); if(sysPara->para.speedoverPaushPrint) { ui->tabMainWindow->on_pushButtonPausePrint_pressed();// 2014-03-19 emit OnSpeedOver(2);//QMessageBox::warning(NULL,tr("警告"),tr("喷印速度过快!无法喷印完全,自动暂停喷印!!!")); ui->tabMainWindow->setRunStatus(tr("喷印速度过快!无法喷印完全,自动暂停喷印!!!")); } else { emit OnSpeedOver(1);//QMessageBox::warning(NULL,tr("警告"),tr("喷印速度过快!无法喷印完全!!!")); ui->tabMainWindow->setRunStatus(tr("喷印速度过快!无法喷印完全!!!")); } } } else { last_lesslen_warn=0;lesslen_cnt=30;} if(last_lesslen_warn) last_lesslen_warn--; } if(pulse_100ms){ detectAndcontrolReclaimTank(); //控制回收槽 } /*---------------------------------处理警告--------------------------------------------*/ if(pulse_1s){ if(sysPara->para.gearPumpEnable && sysPara->status.selfCheckDone && gearPumpRunNormalFlag) { if((sysPara->status.PRESSURE < (sysPara->para.pressure -8)) || (sysPara->status.PRESSURE > (sysPara->para.pressure +8))) { LogInfo::setRunStatusText(tr("压力波动超过设定的5个值.")); } } static bool logFlag1 = true; if(sysPara->para.RFIDSolventWarn && logFlag1){ logFlag1 = false; LogInfo::setRunStatusText(tr("溶剂液位报警! %1").arg(sysPara->RFIDPara.solventNumber)); qDebug()<<"溶剂液位报警! "<RFIDPara.solventNumber; } #ifdef __RFID_CARD /*****************墨水刷卡控制start**********************************************/ /*墨水刷卡新的控制逻辑*/ /* 1.任何时候,打印墨点数达到2.3billion之后,提示24小时内刷卡,否则禁止使用机器*/ /*2.当墨水液位后,持续提示刷卡,24小时后如果还没有刷卡,禁止使用机器*/ static bool logFlag4 = 1; static int warnNum1 = 0; if(sysPara->status.statWarn & WARN_STATUS_INK_WARN){ if(++warnNum1 >6){ sysPara->para.RFIDInkWarn = true; QDateTime curDateTime = QDateTime::currentDateTime(); QString strCurDateTime = curDateTime.toString("yyMMddhhmmss"); if(sysPara->para.inkWarnDate == 0){ sysPara->para.inkWarnDate = strCurDateTime.mid(0,6).toInt(); sysPara->para.inkWarnTime = strCurDateTime.mid(6,6).toInt(); } } else{ LogInfo::setRunStatusText(tr("detect Ink warning cnt: %1").arg(warnNum1)); qDebug()<<"检测到墨水液位次数:"<RFIDPara.PrintInkDots >= MAX_INK_DOTS || sysPara->para.RFIDInkWarn){ if(logFlag4 && sysPara->para.RFIDInkWarn){ logFlag4 = 0; QString strDate = QString::number(sysPara->para.inkWarnDate); QString strTime = QString::number(sysPara->para.inkWarnTime); QString str1 = QString::number(strDate.mid(0,2).toInt()).rightJustified(2,'0'); QString str2 = QString::number(strDate.mid(2,2).toInt()).rightJustified(2,'0'); QString str3 = QString::number(strDate.mid(4,2).toInt()).rightJustified(2,'0'); QString str4 = QString::number(strTime.mid(0,2).toInt()).rightJustified(2,'0'); QString str5 = QString::number(strTime.mid(2,2).toInt()).rightJustified(2,'0'); QString str6 = QString::number(strTime.mid(4,2).toInt()).rightJustified(2,'0'); QString strDateTime = str1 + "-" + str2 + "-" + str3 + " " + str4 + ":" + str5 + ":" + str6; LogInfo::setRunStatusText(tr("ink Warning at: %1").arg(strDateTime)); qDebug()<<"ink Warning at:"<status.flagOfNeedInkCard = true; if(sysPara->RFIDPara.InkRFIDCnt == 0){ msgtest->setText(tr("请使用原厂墨水,然后刷墨水卡,否则机器将在24小时后禁止使用!")); msgtest->show(); ui->tabMainWindow->setRunStatus(tr("请使用原厂墨水,然后刷墨水卡,否则机器将在24小时后禁止使用!")); LogInfo::setRunStatusText(tr("请使用原厂墨水,然后刷墨水卡,否则机器将在24小时后禁止使用!")); } int timeRemain = (MAX_INK_RFIDTIME - sysPara->RFIDPara.InkRFIDCnt)/60; if(timeRemain > 60){ if(sysPara->RFIDPara.PrintInkDots >= MAX_INK_DOTS) ui->tabMainWindow->setRunStatus(tr("1.请使用原厂墨水,然后刷墨水卡,否则机器将在%1小时后禁止使用!").arg(timeRemain/60)); else ui->tabMainWindow->setRunStatus(tr("2.请使用原厂墨水,然后刷墨水卡,否则机器将在%1小时后禁止使用!").arg(timeRemain/60)); } else if(timeRemain > 0){ if(sysPara->RFIDPara.PrintInkDots >= MAX_INK_DOTS) ui->tabMainWindow->setRunStatus(tr("1.请使用原厂墨水,然后刷墨水卡,否则机器将在%1分钟后禁止使用!").arg(timeRemain)); else ui->tabMainWindow->setRunStatus(tr("2.请使用原厂墨水,然后刷墨水卡,否则机器将在%1分钟后禁止使用!").arg(timeRemain)); } if(sysPara->RFIDPara.InkRFIDCnt % 60 == 0) sysPara->saveRFIDPara(); if(++sysPara->RFIDPara.InkRFIDCnt >= MAX_INK_RFIDTIME) sysPara->status.flagOfInkMaxDot = true; } if(sysPara->status.flagOfInkMaxDot){ if(sysPara->status.isPrinting) ui->tabMainWindow->on_pushButtonStopPrint_pressed(); static bool logFlag2= true; if(sysPara->RFIDPara.PrintInkDots >= MAX_INK_DOTS){ ui->tabMainWindow->setRunStatus(tr("1.请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!")); if(logFlag2){ logFlag2 = false; msgtest->setText(tr("打印墨点已达到2.3billion,请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!")); msgtest->show(); LogInfo::setRunStatusText(tr("打印墨点已达到2.3billion,请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!")); qDebug()<<"打印墨点已达到2.3billion,请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!"; } } else{ ui->tabMainWindow->setRunStatus(tr("2.请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!")); if(logFlag2){ logFlag2 = false; msgtest->setText(tr("请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!")); msgtest->show(); LogInfo::setRunStatusText(tr("请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!")); qDebug()<<"请使用原厂墨水,然后刷墨水卡以恢复机器的正常功能!"; } } } /*****************墨水刷卡控制end**********************************************/ /*****************溶剂刷卡控制start**********************************************/ /*溶剂刷卡新的控制逻辑*/ /* 1.任何时候,混合阀打开次数达到360次,提示2小时关机,必须刷卡才能恢复*/ /*2.溶剂液位报警后,提示刷卡,允许有10次的混合阀打开次数,必须刷卡才能恢复*/ if(sysPara->RFIDPara.solventNumber >= MAX_SOLV_OPENNUM){ //混合阀打开次数达到360次 sysPara->status.flagOfNeedSolventCard = true; if(sysPara->RFIDPara.SOLVRFIDCnt == 0){ msgtest->setText(tr("请使用原厂溶剂,然后刷溶剂卡,否则机器将在2小时后禁止使用!")); msgtest->show(); LogInfo::setRunStatusText(tr("请使用原厂溶剂,然后刷溶剂卡,否则机器将在2小时后禁止使用!")); } int timeRemain = (MAX_SOLV_RFIDTIME - sysPara->RFIDPara.SOLVRFIDCnt)/60; if(timeRemain > 0) ui->tabMainWindow->setRunStatus(tr("请使用原厂溶剂,然后刷溶剂卡,否则机器将在%1分钟后禁止使用!").arg(timeRemain)); if(sysPara->RFIDPara.SOLVRFIDCnt % 60 == 0) sysPara->saveRFIDPara(); if(++sysPara->RFIDPara.SOLVRFIDCnt >= MAX_SOLV_RFIDTIME) sysPara->status.flagOfSolventMaxNum = true; } static bool logFlag5 = 1; static int warnNum2 = 0; if(!(sysPara->status.statWarn & WARN_STATUS_SOLV_WARN)) warnNum2 = 0; if((sysPara->status.statWarn & WARN_STATUS_SOLV_WARN) || sysPara->para.RFIDSolventWarn){ if(!sysPara->para.RFIDSolventWarn){ if(++warnNum2 > 6){ sysPara->para.RFIDSolventWarn = true; sysPara->para.RFIDSolventWarnMixCnt = 0; LogInfo::setRunStatusText(tr("请添加原厂溶剂,然后刷溶剂卡,否则将会在打开10次混合阀之后禁用喷码机!")); qDebug()<<"请添加原厂溶剂,然后刷溶剂卡,否则将会在打开10次混合阀之后禁用喷码机!"; QDateTime curDateTime = QDateTime::currentDateTime(); QString strCurDateTime = curDateTime.toString("yyMMddhhmmss"); if(sysPara->para.solventWarnDate == 0){ sysPara->para.solventWarnDate = strCurDateTime.mid(0,6).toInt(); sysPara->para.solventWarnTime = strCurDateTime.mid(6,6).toInt(); } } else{ LogInfo::setRunStatusText(tr("detect solvent warning cnt: %1").arg(warnNum2)); qDebug()<<"检测到溶剂液位次数:"<tabMainWindow->setRunStatus(tr("请添加原厂溶剂,然后刷溶剂卡!")); if(logFlag5){ logFlag5 = 0; QString strDate = QString::number(sysPara->para.solventWarnDate); QString strTime = QString::number(sysPara->para.solventWarnTime); QString str1 = QString::number(strDate.mid(0,2).toInt()).rightJustified(2,'0'); QString str2 = QString::number(strDate.mid(2,2).toInt()).rightJustified(2,'0'); QString str3 = QString::number(strDate.mid(4,2).toInt()).rightJustified(2,'0'); QString str4 = QString::number(strTime.mid(0,2).toInt()).rightJustified(2,'0'); QString str5 = QString::number(strTime.mid(2,2).toInt()).rightJustified(2,'0'); QString str6 = QString::number(strTime.mid(4,2).toInt()).rightJustified(2,'0'); QString strDateTime = str1 + "-" + str2 + "-" + str3 + " " + str4 + ":" + str5 + ":" + str6; LogInfo::setRunStatusText(tr("solvent Warning at: %1").arg(strDateTime)); qDebug()<<"solvent Warning at:"<para.RFIDSolventWarnMixCnt >= 10) sysPara->status.flagOfSolventMaxNum = true; if(sysPara->status.flagOfSolventMaxNum){ if(sysPara->status.isPrinting) ui->tabMainWindow->on_pushButtonStopPrint_pressed(); static bool logFlag3 = true; if(sysPara->para.RFIDSolventWarnMixCnt>=10){ ui->tabMainWindow->setRunStatus(tr("溶剂液位报警后已经打开混合阀10次,请刷卡以恢复机器的正常功能")); if(logFlag3){ logFlag3 = false; msgtest->setText(tr("溶剂液位报警后已经打开混合阀10次,请刷卡以恢复机器的正常功能!")); msgtest->show(); LogInfo::setRunStatusText(tr("溶剂液位报警后已经打开混合阀10次,请刷卡以恢复机器的正常功能")); qDebug()<<"溶剂液位报警后已经打开混合阀10次,请刷卡以恢复机器的正常功能"; } } else{ ui->tabMainWindow->setRunStatus(tr("已经打开混合阀360次,请刷卡以恢复机器的正常功能")); if(logFlag3){ logFlag3 = false; msgtest->setText(tr("已经打开混合阀360次,请刷卡以恢复机器的正常功能!")); msgtest->show(); LogInfo::setRunStatusText(tr("已经打开混合阀360次,请刷卡以恢复机器的正常功能")); qDebug()<<"已经打开混合阀360次,请刷卡以恢复机器的正常功能"; } } } /*****************溶剂刷卡控制end**********************************************/ #endif static bool resumeFlag = false; if(lostCommuFlag || ui->tabMainWindow->updatePhaseIndicatorLight() || (sysPara->status.statWarn & (WARN_STATUS_POWER_MON|WARN_STATUS_INK_WARN|WARN_STATUS_SUMP_WARN |WARN_STATUS_SOLV_WARN|WARN_STATUS_POWER_MON)) || (sysPara->status.gearPumpRunStopFlag && pushButtonStartFlag) ||sysPara->status.lastHighVoltageFault) { //updatePhaseIndicatorLight()务必放前面 sysPara->status.beeperOnFlag = true; if(sysPara->status.gearPumpRunStopFlag && pushButtonStartFlag) { ui->tabMainWindow->setRunStatus(tr("压力泄漏或压力传感器故障!")); } if(!resumeFlag) { resumeFlag = true; pulse_4s = 0; if(!sysPara->status.lastHighVoltageFault) { ui->tabMainWindow->onLabelFaultRusumePressed(); } } } else { sysPara->status.beeperOnFlag = false; sysPara->devOp->controlBeeper(false); if(pulse_4s >= 20) { pulse_4s = 0; resumeFlag = false; } } if(sysPara->status.beeperOnFlag){ //报警会时有时无 sysPara->devOp->controlBeeper(!sysPara->devOp->isBeeperEnable()); } if((sysPara->status.statWarn & (WARN_STATUS_POWER_MON)) ||sysPara->status.lastwarmInkPump||sysPara->status.lastwarmInkPump||sysPara->status.mainInkPumpError ||sysPara->status.compressPumpError||sysPara->status.lastPhaseFault||sysPara->status.lastRecycleWarn||sysPara->status.lastHighVoltageFault) { //2013-12-12故障报警灯 杨 sysPara->status.RedLightOnFlag = true; } else { sysPara->status.RedLightOnFlag = false; sysPara->devOp->controlRedLight(false); //sysPara->devOp->controlRedLight(true); } if(sysPara->status.RedLightOnFlag){ //报警会时有时无 sysPara->devOp->controlRedLight(!sysPara->devOp->isRedLightEnable()); } if((sysPara->status.statWarn & (WARN_STATUS_INK_WARN|WARN_STATUS_SOLV_WARN |WARN_STATUS_RECYCLE_FAULT|WARN_STATUS_SUMP_WARN)) && !sysPara->status.RedLightOnFlag){ //if(!sysPara->status.RedLightOnFlag){ sysPara->status.YellowLightOnFlag = true; } else { sysPara->status.YellowLightOnFlag = false; sysPara->devOp->controlYellowLight(false); //sysPara->devOp->controlYellowLight(true); } if(sysPara->status.YellowLightOnFlag){ //报警会时有时无 sysPara->devOp->controlYellowLight(!sysPara->devOp->isYellowLightEnable()); } if(sysPara->status.waitHightVolOff>0){ sysPara->status.waitHightVolOff--; if(sysPara->status.waitHightVolOff==0){ sysPara->devOp->highVoltageCtrl(0); ui->tabMainWindow->setRunStatus(tr("停止打印,自动关闭高压.")); } } }// 1s #ifdef WARNING static int pre_pressed=0,pre_hvcurrent=0,press_err_cnt=0; if(pulse_1s) { if((pre_pressed > sysPara->status.PRESSURE+70)) { if(++press_err_cnt>3) { LogInfo::setRunStatusText(tr("压力异常:上次压力值%1,当前压力值%2").arg(pre_pressed).arg(sysPara->status.PRESSURE)); } } else { press_err_cnt = 0; } pre_pressed = sysPara->status.PRESSURE; } if(pulse_100ms) { if(pre_hvcurrent>150 && ( sysPara->status.HV_DETOUT> pre_hvcurrent+20) && (sysPara->status.waitHightVolOn==8 || sysPara->status.waitHightVolOff==1) && sysPara->status.isPrinting ) pre_hvcurrent = sysPara->status.HV_DETOUT; if(sysPara->status.waitHightVolOn<8)sysPara->status.waitHightVolOn++; if(sysPara->status.isPrinting==0) sysPara->status.waitHightVolOn=0; } #endif if(sysPara->devOp->color_flag ==3){ sysPara->devOp->color_flag = 0; pulse_30s = 0; } else if(pulse_1s && sysPara->para.gearPumpEnable && sysPara->status.selfCheckDone && (!sysPara->status.statWarn) && !sysPara->status.powerOffAppending){ if((!sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed <= 2000) ||(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed <= sysPara->para.gearPumpSpeedAlarm)) { pulse_30s = 0; } else{ pulse_30s++; if(pulse_30s >= 5){ if((sysPara->status.gearPumpRunSpeed >= 3000)||(sysPara->devOp->color_flag == 2) ||(sysPara->para.flagOfReclaimPumEnable && sysPara->status.gearPumpRunSpeed > sysPara->para.gearPumpSpeedAlarm)) { sysPara->status.flagOfSpeedAlarm = true; sysPara->devOp->color_flag = 2; if(pulse_30s % 500 == 0){ LogInfo::setRunStatusText(tr("齿轮泵转速过高,请立即停机并联系供应商!")); qDebug()<<"齿轮泵转速过高,请立即停机并联系供应商!"; } ui->tabMainWindow->setRunStatus(tr("齿轮泵转速过高,请立即停机并联系供应商!")); sysPara->devOp->controlRedLight(true); if(sysPara->status.isPrinting) ui->tabMainWindow->on_pushButtonStopPrint_pressed(); } else{ sysPara->devOp->color_flag = 1; if(pulse_30s % 500 == 0){ LogInfo::setRunStatusText(tr("齿轮泵转速过高,请清理过滤器或者检查是否泄露!")); qDebug()<<"齿轮泵转速过高,请清理过滤器或者检查是否泄露!"; } ui->tabMainWindow->setRunStatus(tr("齿轮泵转速过高,请清理过滤器或者检查是否泄露!")); sysPara->devOp->controlYellowLight(true); } } if(pulse_30s % 10 == 0) qDebug()<<"粘度: "<status.viscosity); } } else if(sysPara->status.statWarn & 0xFE){ sysPara->devOp->color_flag = 3; pulse_30s = 0; } } //测试代码,发布模式自动忽略 } void InkJetPrinter::autoControlHeater(){ //100ms static int tempDly=1830; if(tempDly) tempDly--; if(tempDly>=1800) { if(tempDly==1800) { sysPara->status.indoorTemperature = sysPara->status.TEMP_ADIN/4; sysPara->devOp->pumpValveCtrl(1); if(sysPara->status.indoorTemperature-35>0) ui->tabSystemSetting->updateViscosityAdjust((sysPara->status.indoorTemperature-35)); else ui->tabSystemSetting->updateViscosityAdjust(0); } return; } if(sysPara->status.TEMP_ADIN/4 < sysPara->para.temperature && sysPara->status.heaterONTimeCnt < MAX_HEATER_TIME){ if(tempDly==0) sysPara->status.heaterONTimeCnt ++; if(!sysPara->devOp->isHearterEnable()) sysPara->devOp->controlHeater(true); if(sysPara->status.heaterONTimeCnt == MAX_HEATER_TIME){ LogInfo::setRunStatusText(tr("警告:加热器长时间无法达到预期温度,故障或设置错误!")); ui->tabMainWindow->setRunStatus("加热器长时间无法达到预期温度,故障或设置错误!");//20150105 no check sysPara->devOp->controlHeater(false); } } else { if(sysPara->status.heaterONTimeCnt < MAX_HEATER_TIME) { sysPara->status.heaterONTimeCnt = 0; } if(sysPara->devOp->isHearterEnable()) sysPara->devOp->controlHeater(false); } } void InkJetPrinter::cnt1GroupCheck(void) { #ifdef COUNTER1_BY_GROUP /* 分段计米 */ static unsigned char lastGroupRunningIndex = 0; if(sysPara->para.cnt1ByGroupEnalbe) { sysPara->devOp->ReadCnt1GroupStatus(); if(lastGroupRunningIndex == sysPara->status.cnt1GroupRunningIndex) return; lastGroupRunningIndex = sysPara->status.cnt1GroupRunningIndex; emit updateCnt1GroupDisp(1); } #endif } void InkJetPrinter::autoControlValvePump(void) { if(sysPara){ if(!sysPara->status.isPumpValveControledByHand){ /*---------------------------------供墨阀--------------------------------------------*/ bool enableFlag = ((sysPara->status.statWarn & WARN_STATUS_INK_SWINT) || (sysPara->status.lastRecycleWarn && sysPara->para.RecycleWarnAction) // 2017.8.15版本回收故障关供墨阀问题 || ( sysPara->status.HVFaultCloseEn ) //高压故障关闭墨线 )?false:true; //墨线开关 // if(enableFlag != sysPara->devOp->isInkValveOpen()){ // sysPara->devOp->controlInkValve(enableFlag); //供墨阀 // if(enableFlag == false){ //关闭 // sysPara->status.cycleValveOpenCntAfterSWintOff = MAX_CYCLEVALVE_OPEN_TIME_AFTER_SWITN_OFF; // } // } if(enableFlag != sysPara->devOp->isInkValveOpen()){ if(enableFlag == false) { //关闭供墨阀的顺序 先开循环阀后关闭供墨阀 //#ifdef __AIR_RELEASE_OLD__ // 旧管路关闭墨线后 开粘度泵和循环阀一段时间 if (sysPara->status.cycleValveOpenCntAfterSWintOff == 0) { sysPara->status.cycleValveOpenCntAfterSWintOff = MAX_CYCLEVALVE_OPEN_TIME_AFTER_SWITN_OFF; } if (sysPara->status.cycleValveOpenCntAfterSWintOff < 60) { //在准备关闭循环阀的时候关闭供墨阀 sysPara->devOp->controlInkValve(enableFlag); //关供墨 sysPara->devOp->controlInkValvePWM(enableFlag); //关供墨 } //#else // // 新管路直接关闭墨线 // sysPara->devOp->controlInkValve(enableFlag); //关供墨 //#endif } else { //开供墨阀 if(!sysPara->devOp->isReclaimPumpOpen()) //开供墨阀之前要判断回收泵有没有开,没开就提前打开 { sysPara->devOp->controlReclaimPump(true, false); // 回收泵开 } if(!ui->tabMainWindow->m_2sFlag) { sysPara->devOp->controlInkValve(enableFlag); sysPara->devOp->controlInkValvePWM(enableFlag); } } } /*----------------------------------循环阀-------------------------------------------*/ if(!sysPara->status.selfCheckDone || (sysPara->status.needPowerOffTimerout && sysPara->para.gearPumpEnable)){ // if(!sysPara->devOp->isCycleValveOpen()){ //循环阀 //定时开机循环时隔膜泵不开关循环阀 // sysPara->devOp->controlCycleValve(true); // } cycleValveRunForSelfCheck(); if(sysPara->status.needPowerOffTimerout) { if(sysPara->devOp->isMixValveOpen()) { // sysPara->devOp->controlMixValve(false); } } } else { if(sysPara->status.cycleValveOpenCntAfterSWintOff){ // 开循环阀 if(!sysPara->devOp->isCycleValveOpen()){ sysPara->devOp->controlCycleValve(true); } sysPara->status.cycleValveOpenCntAfterSWintOff --; } else if(sysPara->devOp->isCycleValveOpen()){ // 关循环阀 sysPara->devOp->controlCycleValve(false); } } /*----------------------------------泄压阀-------------------------------------------*/ //===================================================================================================== if(sysPara->status.PRESSURE - sysPara->para.pressure > MAX_PRESSURE_RELEASE_DIFF) sysPara->status.pressureOverFlowCnt ++; else sysPara->status.pressureOverFlowCnt = 0; if(( sysPara->status.releaseValveOpenApending || sysPara->status.pressureOverFlowCnt > 2 ) //防止干扰和误动作 && !sysPara->status.releaseValveDelayCnt) { if(!sysPara->devOp->isReleaseValveOpen()) { //泄压阀 sysPara->devOp->controlReleaseValve(true); } sysPara->status.releaseValveDelayCnt = MAX_RELEASE_VALVE_DELAY_CNT; sysPara->status.releaseValveOpenApending = true; } else { if(sysPara->devOp->isReleaseValveOpen()) { // //sysPara->devOp->controlReleaseValve(false); } if(sysPara->status.releaseValveDelayCnt) sysPara->status.releaseValveDelayCnt --; if(sysPara->status.PRESSURE < sysPara->para.pressure) { sysPara->status.releaseValveOpenApending = false; if(sysPara->devOp->isReleaseValveOpen()){ sysPara->devOp->controlReleaseValve(false); } } } /*----------------------------------混合阀-------------------------------------------*/ /*备忘内容:主板的型号与软件版本 `define JETV3 // EP4F15 V3板子 `define JETV32 // EP3C10 V4板子 `define JETV23 // V23板子 EP3C25 */ /*-----------------------------------主墨泵------------------------------------------*/ if(PRODUCT_VERSION(sysPara->status.fpgaVersionNum) == JETV3 || PRODUCT_VERSION(sysPara->status.fpgaVersionNum) >= JETV23 ){ //20170830修改主板硬件版本号,以便与主板硬件版本编号对应, V7主板编号为7 if(sysPara->status.warm_InkPump){ if(!sysPara->status.lastwarmInkPump){ if(!sysPara->para.gearPumpEnable) { LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!主墨泵故障")); ui->tabMainWindow->setRunStatus(tr("主墨泵故障!!!")); sysPara->status.lastwarmInkPump = 1; } } } } else { if(sysPara->status.SEPTAL_POSITION < (sysPara->para.septalPostion - DIFF_SEPTAL_POSITION)) sysPara->status.septalPositionOverFlowCnt ++; else sysPara->status.septalPositionOverFlowCnt = 0; if(sysPara->status.septalPositionOverFlowCnt > 2 && !sysPara->status.mainInkPumpError){ //主墨泵 if(!sysPara->devOp->isMainInkPumpOpen()){ sysPara->devOp->controlMainInkPump(true); sysPara->status.mainInkPumpRunTmCnt = 0; /*备忘内容:主板的型号与软件版本 `define JETV3 // EP4F15 V3板子 `define JETV32 // EP3C10 V4板子 `define JETV23 // V23板子 EP3C25 */ /*-----------------------------------老管路的溶剂随主墨泵一起动作---------------------------*/ if(sysPara->status.selfCheckDone && !sysPara->para.mixValveisNewVersion && PRODUCT_VERSION(sysPara->status.fpgaVersionNum) == JETV1){ if(sysPara->devOp->isMixValveOpen()) checkMixValveClose(); else checkMixValveOpen(); } /*--------------------------------------------------------------------------------------*/ } else if(sysPara->status.selfCheckDone){ if(sysPara->status.mainInkPumpRunTmCnt < MAX_MAIN_INK_PUMP_RUN_TIME){ // sysPara->status.mainInkPumpRunTmCnt ++; } else { if(!sysPara->para.gearPumpEnable) { sysPara->status.mainInkPumpError = true; sysPara->devOp->controlMainInkPump(false); LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!主墨泵故障")); ui->tabMainWindow->setRunStatus(tr("主墨泵故障!!!")); } } } } else if(sysPara->status.SEPTAL_POSITION > sysPara->para.septalPostion){ if(sysPara->devOp->isMainInkPumpOpen()) sysPara->devOp->controlMainInkPump(false); } } /*-----------------------------------压缩机------------------------------------------*/ if((sysPara->para.pressure - sysPara->status.PRESSURE > MAX_PRESSURE_DIFF) && !sysPara->status.compressPumpError){ //压缩机 if(!sysPara->devOp->isCompressPumpOpen()){ sysPara->devOp->controlCompressPump(true); sysPara->status.compressPumpRunTmCnt = 0; } else if(sysPara->status.selfCheckDone){ if(sysPara->status.compressPumpRunTmCnt < MAX_COMPRESS_PUMP_RUN_TIME){ //如果长时间开压缩机,考虑设备故障 sysPara->status.compressPumpRunTmCnt ++; } else { sysPara->status.compressPumpError = true; sysPara->devOp->controlCompressPump(false); if(!sysPara->para.gearPumpEnable) { LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!压缩机故障")); ui->tabMainWindow->setRunStatus(tr("压缩机故障!!!")); } } } } else if(sysPara->para.pressure <= sysPara->status.PRESSURE){ //压力到达预期的压力 if(sysPara->devOp->isCompressPumpOpen()) sysPara->devOp->controlCompressPump(false); } /*-----------------------------每30s打开一次粘度泵以及相关处理--------------------------------------*/ else { // static int viscosity_flag = 0; static bool hasDetectedBellow = false; // 检测到下位灯 static bool hasDetectedTop = false; // 检测到上位灯 static int viscosity_low = 0; //统计粘度连续偏低10%次数 static unsigned char Mixing_valve_open = 0; //统计粘度连续偏高5%次数 static unsigned char viscosity_faulty_num = 0; //统计粘度连续偏高13%次数 static bool flag = 0; if(sysPara->status.cycleValveOpenCntAfterSWintOff) { //关闭墨线的时候要提前开粘度泵 sysPara->status.viscosityDelayCnt = sysPara->para.viscosityPumpInterval*100 + 100; } ++sysPara->status.viscosityDelayCnt; int mixer_open_threshold = (105*sysPara->para.viscosity)/100; int viscosity_faulty_threshold =(113*sysPara->para.viscosity)/100; if(sysPara->status.viscosityDelayCnt >= sysPara->para.viscosityPumpInterval*100 && flag == 0) { flag=1; if (!sysPara->devOp->isViscosityPumpOpen()) { sysPara->devOp->controlViscosityPump(true); viscosity_timer->start(10000); qDebug()<<"粘度: "<status.viscosity); } if((sysPara->status.viscosity >= 90*sysPara->para.viscosity/100) && (sysPara->status.viscosity <= mixer_open_threshold)) { sysPara->status.viscosityFault = 0; viscosity_low=0; Mixing_valve_open = 0; viscosity_faulty_num = 0; } if(sysPara->status.viscosity < 90*sysPara->para.viscosity/100) { viscosity_low++; viscosity_faulty_num = 0; Mixing_valve_open = 0; } if(sysPara->status.viscosity > mixer_open_threshold && sysPara->status.viscosity <= viscosity_faulty_threshold) { Mixing_valve_open++; viscosity_low = 0; viscosity_faulty_num = 0; } if(sysPara->status.viscosity > viscosity_faulty_threshold){ Mixing_valve_open++; viscosity_faulty_num++; viscosity_low = 0; } if((!sysPara->devOp->isMixValveOpen()) && (((Mixing_valve_open > 1) && (!sysPara->para.gearPumpEnable)) || ((Mixing_valve_open > 4) && sysPara->para.gearPumpEnable))) { // sysPara->devOp->controlMixValve(true); sysPara->RFIDPara.solventNumber++; if(sysPara->para.RFIDSolventWarn){ sysPara->para.RFIDSolventWarnMixCnt++; LogInfo::setRunStatusText(tr("RFIDSolventWarnMixCnt = %1").arg(sysPara->para.RFIDSolventWarnMixCnt)); qDebug()<<"RFIDSolventWarnMixCnt ="<para.RFIDSolventWarnMixCnt; } Mixing_valve_open = 0; LogInfo::setRunStatusText(tr("添加溶剂:")+QString::number(sysPara->status.viscosity)); qDebug()<<"添加溶剂"; } if(viscosity_low >= 60) { LogInfo::setRunStatusText(tr("警告!!!!!!!!!!!粘度值偏低")+QString::number(sysPara->status.viscosity)); qDebug()<<"粘度值偏低"; sysPara->status.viscosityFault = 2; } if(viscosity_faulty_num >= 5) { LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!粘度偏大故障")+QString::number(sysPara->status.viscosity)); qDebug()<<"粘度偏大故障"; sysPara->status.viscosityFault = 1; } } if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+120)) && flag==1) { if(sysPara->devOp->isMixValveOpen()) { sysPara->devOp->controlMixValve(false); } } if((sysPara->status.viscosityDelayCnt >= (sysPara->para.viscosityPumpInterval*100+130)) && flag==1) { if (sysPara->devOp->isViscosityPumpOpen()) { sysPara->devOp->controlViscosityPump(false); } sysPara->status.viscosityDelayCnt = 0; flag=0; } if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY){ //上位灯检测标志位 viscosity_timer->stop(); } if(sysPara->status.viscosityDelayCnt < sysPara->para.viscosityPumpInterval*100) { static int detectBelow = 0; if (++detectBelow%400 == 0) { if(sysPara->status.statWarn & WARN_STATUS_VISCOTITY_MEASURE_READY) { if(sysPara->status.rWarnViscoReady>=15){ sysPara->status.viscosityFault = 1; sysPara->status.viscosity=0; if(!firstTime) qDebug()<<"错误!粘度计下位灯故障."+QString::number(sysPara->status.viscosity); // LogInfo::setRunStatusText(tr("错误!粘度计下位灯故障.")+QString::number(sysPara->status.viscosity)); hasDetectedBellow = true; } else sysPara->status.rWarnViscoReady++; } else { sysPara->status.rWarnViscoReady = 0; sysPara->status.viscosityFault = 0; } } } if(hasDetectedBellow && hasDetectedTop) { if(sysPara->devOp->isMixValveOpen()) { // sysPara->devOp->controlMixValve(false); //如果检测不到上下位灯就关掉混合阀 } } if(sysPara->status.viscosityFault==0) { hasDetectedBellow = false; hasDetectedTop = false; } } /*-----------------------------------回收泵------------------------------------------*/ if(!sysPara->status.autoCtlReclaimAfterSWintOff) { if(!sysPara->devOp->isReclaimPumpOpen() ){ //回收泵 // ui->tabMainWindow->setRunStatus(tr("全速回收泵!!!")); sysPara->status.reclaimPumpFullSpeedCnt = 0; sysPara->devOp->controlReclaimPump(true,true); //先全速,后降速 } else if(sysPara->status.reclaimPumpFullSpeedCnt <= RECLAIM_PUMP_FULL_SPEED_CNT){ sysPara->status.reclaimPumpFullSpeedCnt ++; if(sysPara->status.reclaimPumpFullSpeedCnt == RECLAIM_PUMP_FULL_SPEED_CNT){ //降速 // ui->tabMainWindow->setRunStatus(tr("降速回收泵!!!")); sysPara->devOp->controlReclaimPump(true,false); } } } /*-----------------------------------------------------------------------------*/ } } } //========================== // 放在10ms的定时器运行,但和粘度泵工作周期一致 void InkJetPrinter::checkMixValveOpen(){ //混合阀 if(sysPara->status.viscosity>40000){ sysPara->status.viscosityMaxFaultCnt++; if(sysPara->status.viscosityMaxFaultCnt>5) { sysPara->status.viscosityMaxFaultCnt=0; if(sysPara->status.viscosityFault ==0 ) LogInfo::setRunStatusText(tr("粘度检测异常,粘度值太大!!!")); sysPara->status.viscosityFault=1; } sysPara->status.viscosity=0; } int mixer_open_threshold = MAX_VISICOSITY_RATIO*sysPara->para.viscosity/100; int mixer_open_threshold_high = (MAX_VISICOSITY_RATIO + 11)*sysPara->para.viscosity/100; if(sysPara->status.viscosity > mixer_open_threshold) {// 粘度值高报警: 条件@高于设定值的1.05,时间:120个测量周期 sysPara->status.visocityValueOverflowNum ++; if(sysPara->status.visocityValueOverflowNum >= (MAX_VISICOSITY_VALUE_OVERFLOW_NUM/3)){ if((sysPara->status.viscosity >= mixer_open_threshold_high)//超出太多加得快,否则隔三下,加一下 || ((sysPara->status.visocityValueOverflowNum % 3) == 0)){ if(!sysPara->devOp->isMixValveOpen()){ // sysPara->devOp->controlMixValve(true); LogInfo::setRunStatusText(tr("混合阀打开2:")+QString::number(sysPara->status.viscosity)); } } } if(sysPara->status.visocityValueOverflowNum > MAX_ALLOW_VISICOSITY_OVERFLOW_NUM){ if(sysPara->status.viscosityFault ==0 ) LogInfo::setRunStatusText(tr("错误!!!!!!!!!!!粘度偏大故障")); sysPara->status.viscosityFault = 1; } } else if(sysPara->status.viscosity > 90*sysPara->para.viscosity/100){ // 粘度值正常 sysPara->status.visocityValueOverflowNum = 0; sysPara->status.viscosityFault = 0; // 20160922 粘度低报警不能复位问题 } else {// 粘度值低报警: 条件@ 低于设定值的0.9,时间:60个测量周期 sysPara->status.visocityValueOverflowNum ++; if(sysPara->status.visocityValueOverflowNum > (MAX_ALLOW_VISICOSITY_OVERFLOW_NUM/2)){ if(sysPara->status.viscosityFault ==0 ) LogInfo::setRunStatusText(tr("警告!!!!!!!!!!!粘度值偏低")); sysPara->status.viscosityFault = 2; sysPara->status.visocityValueOverflowNum=MAX_ALLOW_VISICOSITY_OVERFLOW_NUM-10; } } } void InkJetPrinter::checkMixValveClose(){ if(sysPara->devOp->isMixValveOpen()){ // 关闭混合阀 sysPara->devOp->controlMixValve(false); } } //在开机自检过程中交替打开和关闭循环阀 void InkJetPrinter::cycleValveRunForSelfCheck(){ static int cycleValveOpenCnt = 0; if (++cycleValveOpenCnt%300 > 150) { if(!sysPara->devOp->isCycleValveOpen()){ //循环阀 开 sysPara->devOp->controlCycleValve(true); } } else { if(sysPara->devOp->isCycleValveOpen()){ //循环阀 关 sysPara->devOp->controlCycleValve(false); } } } void InkJetPrinter::onReclaimTankBlock(){ if(sysPara){ ui->tabMainWindow->enableReclaimCtrlButton(true); sysPara->status.reclaimTankBlockedAppending = true; if(sysPara->status.powerOffAppending && sysPara->status.powerOffAfterPhaseFaultAppending) ui->tabMainWindow->checkForPowerOff(); sysPara->status.powerOffAppending = false; //如果有关机动作,终止 } } /* * * 控制回收槽 * * */ void InkJetPrinter::detectAndcontrolReclaimTank(){ sysPara->status.currReclaimTankPos =10*sysPara->status.curr_reclaimTankTime; sysPara->status.reclaimTankBlockedAppending =0; //qDebug()<status.reclaimTankstatus; if(sysPara->status.reclaimTankstatus == 0x10) //7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { if(sysPara->devOp->isReclaimTankCloseEnable()) { LogInfo::setRunStatusText(tr("电机故障")); ui->tabMainWindow->setRunStatus(tr("电机故障")); sysPara->devOp->controlReclaimTankClose(false); ui->tabMainWindow->resetReclaimCtrlButtonText(); emit reclaimTankBlock(); } else { LogInfo::setRunStatusText(tr("电机故障")); ui->tabMainWindow->setRunStatus(tr("电机故障!!!")); sysPara->devOp->controlReclaimTankOpen(false); ui->tabMainWindow->resetReclaimCtrlButtonText(); emit reclaimTankBlock(); } } else if(sysPara->status.reclaimTankstatus == 5 )//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { sysPara->devOp->controlReclaimTankOpen(false); //到头,关闭 sysPara->status.reclainTankReachEnd = true; /*应要求去掉多余到信息 LogInfo::setRunStatusText(tr("回收槽到头"));*/ ui->tabMainWindow->setRunStatus(tr("回收槽到头")); ui->tabMainWindow->enablePrintButton(true); //仅仅在此时能使能打印按钮 ui->tabMainWindow->resetReclaimCtrlButtonText(); emit reclaimTankOpenDone(); /*回收槽开关时间校正*/ sysPara->para.reclaimTankTime =( sysPara->status.currReclaimTankPos>120 )? sysPara->status.currReclaimTankPos/10-1:12; ui->tabSystemSetting->updateReclaimTime( sysPara->para.reclaimTankTime ); } else if(sysPara->status.reclaimTankstatus == 0x11 )//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { sysPara->devOp->controlReclaimTankOpen(false); //卡住,关闭 ui->tabMainWindow->resetReclaimCtrlButtonText(); LogInfo::setRunStatusText(tr("回收槽卡住或者回收槽开关时间设置错误")); ui->tabMainWindow->setRunStatus(tr("回收槽卡住或者回收槽开关时间设置错误")); emit reclaimTankBlock(); } else if(sysPara->status.reclaimTankstatus == 1 || sysPara->status.reclaimTankstatus == 2)//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { emit setReclaimTankCurrentPos(sysPara->status.currReclaimTankPos); sysPara->status.reclaimBlockedCnt = 0; } else if(sysPara->status.reclaimTankstatus == 6 )//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { sysPara->devOp->controlReclaimTankClose(false); //到头,关闭 /*应要求去掉多余到信息 LogInfo::setRunStatusText(tr("回收槽到头"));*/ ui->tabMainWindow->setRunStatus(tr("回收槽到头")); //sysPara->status.currReclaimTankPos = 0; //将回收槽的时间置为零 ui->tabMainWindow->resetReclaimCtrlButtonText(); emit reclaimTankCloseDone(); sysPara->status.lastRecycleWarn = 0; sysPara->status.HVFaultCloseEn=0; sysPara->status.reclainCloseAppending=false; sysPara->status.canRunAirPushing = true; //下次开回收槽就执行排气程序 //emit reclaimTankBlock(); } else if(sysPara->status.reclaimTankstatus == 0x12 )//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { sysPara->devOp->controlReclaimTankOpen(false); //到头,关闭 LogInfo::setRunStatusText(tr("回收槽卡住或者回收槽开关时间设置错误")); ui->tabMainWindow->setRunStatus(tr("回收槽卡住或者回收槽开关时间设置错误")); ui->tabMainWindow->resetReclaimCtrlButtonText(); emit reclaimTankBlock(); } else // if(sysPara->status.reclaimTankstatus == 7 )//7 故障,6 关完成,5开完成,4 保持, 3 停止, 2 关, 1 开,0-无操作 { emit setReclaimTankCurrentPos(sysPara->status.currReclaimTankPos); } } static void controlTabDisplay(QTabWidget *tab,QWidget *page,QString name,int enable){ if(enable){ if(tab->indexOf(page) == -1){ tab->addTab(page,name); } } else { int index = tab->indexOf(page); if(index != -1) tab->removeTab(index); } } static void controlTabDisplay(QTabWidget *tab,QWidget *page,QString name,int enable,int Pos){ if(enable){ if(tab->indexOf(page) == -1){ tab->insertTab(Pos,page,name); } } else { int index = tab->indexOf(page); if(index != -1) tab->removeTab(index); } } void InkJetPrinter::onAuthChanged(int auth){ controlTabDisplay(this,ui->tabSystemSetting,tr("系统设置"),auth&AUTH_DISPLAY_SYSTEM_SETTING); controlTabDisplay(this,ui->tabSystemManage,tr("系统管理"),auth&AUTH_DISPLAY_SYSTEM_MANAGE); controlTabDisplay(this,ui->tabOtherInfo,tr("其他信息"),auth& AUTH_DISPLAY_OTHER_INFO); controlTabDisplay(this,ui->tabLogInfo,tr("日志信息"),auth&AUTH_DISPLAY_LOG_INFO); controlTabDisplay(this,ui->tabNetworkManager,tr("网络管理"),auth&AUTH_SUPER_USER1); // controlTabDisplay(this,ui->tabZkEdit,tr("图案编辑"),auth); ui->tabPrintSetting->updateAuthorization(auth); ui->tabSystemSetting->updateAuthorization(auth); ui->tabNetworkManager->updateAuthorization(auth); } void InkJetPrinter::onConfigChanged(void){ sysPara->loadParaFromFile(); } /* * 这个方法的主要目的是在切换tab时不要弹出输入法 * */ void InkJetPrinter::onInkJetPrinterCurrentChanged(int index) { QWidget *w = widget(index); if(w){ QWidget *subWidget = w->focusWidget(); if(subWidget) subWidget->clearFocus(); } //if(index == 3||index == 3) //刷新打印设置这个界面 { ui->tabPrintSetting->update(); } } void InkJetPrinter::closeEvent(QCloseEvent *event) { #ifdef SYS_LINUX event->ignore(); #else exit(1); #endif } void InkJetPrinter::resizeEvent(QResizeEvent *event){ event->ignore(); } void InkJetPrinter::onChangeTab(QString) { this->setCurrentIndex (indexOf( ui->tabPicEdit)); } void InkJetPrinter::onchangeEditMode(int) { if(sysPara){ if(sysPara->para.EditMode == PICFILE) { insertTab(1,ui->tabPicEdit,tr("信息编辑")); // controlTabDisplay(this,ui->tabZkEdit,tr("图案编辑"),0); } else if(sysPara->para.EditMode == TXTFILE|| sysPara->para.EditMode == SCENE){ controlTabDisplay(this,ui->tabPicEdit,tr("信息编辑"),0); // controlTabDisplay(this,ui->tabZkEdit,tr("图案编辑"),1,1); } ui->tabMainWindow->changeEditMode(sysPara->para.EditMode); } else{ } } void InkJetPrinter::OnSpeedOver(int mode) { if(mode==2){ //emit QMessageBox::warning(NULL,tr("警告"),tr("喷印速度过快或间隔太短!无法喷印完全,自动暂停喷印!!!")); msgtest->setText(tr("喷印速度过快或间隔太短!无法喷印完全,自动暂停喷印!!!")); msgtest->show(); } else if(mode==1){ //emit QMessageBox::warning(NULL,tr("警告"),tr("喷印速度过快或间隔太短!无法喷印完全!!!")); msgtest->setText(tr("喷印速度过快或间隔太短!无法喷印完全!!!")); msgtest->show(); } } void InkJetPrinter::onPrintErrorStatus(QString s,unsigned int res) { if(res==1 || sysPara->status.WorkTimeOut ){ sysPara->status.WorkTimeOut =1; sysPara->devOp->printCtrl( PRINT_CTRL_STOP); //emit QMessageBox::warning(NULL,tr("警告"),s); msgtest->setText(s); msgtest->show(); } else if(res==2) { //emit QMessageBox::warning(NULL,tr("警告"),s); msgtest->setText(s); msgtest->show(); } else if(res==3) { sysPara->status.WorkTimeOut =0; } } void InkJetPrinter::OnFinished(int event){ //msgtest->setText(" ");msgtest->show(); Q_UNUSED(event); msgtest->hide(); } unsigned char BCDtoHEX(unsigned char BCD) { unsigned char tempData; tempData = (BCD >> 4) * 10 + (BCD & 0x0F); return (tempData); } void InkJetPrinter::refreshModbusStatus(void) { #ifdef MODBUS if (modbus->getModbusStatus() != 1) { qDebug()<<"refresh get modbus error"; return; } qint16 fileNameSize = QFileInfo(sysPara->para.lastOpenedFileName).fileName().size(); if (fileNameSize) { if (fileNameSize > 100) { fileNameSize = 100; } } QString str = QFileInfo(sysPara->para.lastOpenedFileName).fileName(); snprintf((char *)sysPara->modbusStatus.usedFileName, sizeof(sysPara->modbusStatus.usedFileName), "%s",(char *)str.toAscii().constData()); sysPara->modbusStatus.printStatus = ui->tabMainWindow->getCurrPrintStatus(); memcpy(&sysPara->modbusStatus.curCalendarAndDate, &sysPara->status.calandar_and_dat, sizeof(sysPara->status.calandar_and_dat)); unsigned char tmp[4]; memcpy(&tmp,&sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue,4); tmp[0] = BCDtoHEX(tmp[0]); tmp[1] = BCDtoHEX(tmp[1]); tmp[2] = BCDtoHEX(tmp[2]); tmp[3] = BCDtoHEX(tmp[3]); //memcpy(&sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue,&tmp,4); sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue = tmp[3]*1000000 + tmp[2]*10000+ tmp[1]*100 + tmp[0] ; //sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue = QString::number(sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue).toUInt(0,16); sysPara->modbusStatus.curCalendarAndDate.cnt1CurrValue = QString::number(sysPara->status.calandar_and_dat.cnt1CurrValue,16).toInt(); sysPara->modbusStatus.curCalendarAndDate.cnt2CurrValue = QString::number(sysPara->status.calandar_and_dat.cnt2CurrValue,16).toInt(); sysPara->modbusStatus.curCalendarAndDate.cnt1End = sysPara->para.cnt1EndValue; sysPara->modbusStatus.curCalendarAndDate.cnt2End = sysPara->para.cnt2EndValue; sysPara->modbusStatus.curCalendarAndDate.cnt2Repeat = sysPara->para.cnt2RepeateValue; sysPara->modbusStatus.curCalendarAndDate.cnt2InitValue = sysPara->para.cnt2StartValue; sysPara->modbusStatus.productCnt = sysPara->status.productCnt; sysPara->modbusStatus.statWarn = sysPara->status.RedLightOnFlag ; // 显示正在打印内容的行数和列数 int wmax = sysPara->status.currPrintRow; if (sysPara->para.AlterMode) { wmax = sysPara->status.currAlterPrintRow; } sysPara->modbusStatus.mbCurrPrintRow = wmax; sysPara->modbusStatus.mbCurrPrintCol = sysPara->status.currPrintCol; #endif } void InkJetPrinter::onModbusWriteCalendar() { #ifdef MODBUS if (modbus->getModbusStatus() == -1) { qDebug()<<"get modbus error"; return; } sysPara->para.cnt1StartValue = sysPara->modbusParas.setCalendar.cnt1CurrValue; sysPara->para.cnt1EndValue = sysPara->modbusParas.setCalendar.cnt1End; sysPara->para.cnt1CurrValue = sysPara->modbusParas.setCalendar.cnt1Repeat; sysPara->para.cnt1StepValue = sysPara->modbusParas.setCalendar.cnt1Step; sysPara->para.cnt2StartValue = sysPara->modbusParas.setCalendar.cnt2InitValue; sysPara->para.cnt2EndValue = sysPara->modbusParas.setCalendar.cnt2End; sysPara->para.cnt2StepValue = sysPara->modbusParas.setCalendar.cnt2Repeat; sysPara->para.cnt2RepeateValue = sysPara->modbusParas.setCalendar.cnt2Step; if (sysPara->modbusParas.setCalendar.cntCurrValueInitEnable & 0x02) { sysPara->status.cnt2CurrentValueInitDoneFlag = 0; } if (sysPara->modbusParas.setCalendar.cntCurrValueInitEnable & 0x01) { sysPara->status.cnt1CurrentValueInitDoneFlag = 0; } sysPara->para.cnt1CurrValue = sysPara->modbusParas.setCalendar.cnt1CurrValue; sysPara->para.cnt2CurrValue = sysPara->modbusParas.setCalendar.cnt2CurrValue; sysPara->devOp->writeFpgaCalandar(0); emit updataPara2UI(); #endif } void InkJetPrinter::close_jd_timer() { jd_timer->stop(); timer->stop(); } void InkJetPrinter::handlePushButtonStartPressed(bool flag) { pushButtonStartFlag = flag; if(flag) { PID_init(); } sysPara->status.gearPumpRunStopFlag = !flag;//齿轮泵开关 } void InkJetPrinter::handleInitedPID() { PID_init(); } void InkJetPrinter::fpgaDebugWriteByte() { #ifdef __FPGA_DEBUG__ if(sysPara == NULL) { return; } int fpgaAddr = ui->fpgaByteAddrSpinBox->value(); unsigned char fpgaValue = ui->fpgaByteValueSpinBox->value(); sysPara->devOp->fpgaWr(fpgaAddr, &fpgaValue, 1); #endif } void InkJetPrinter::fpgaDebugReadByte() { #ifdef __FPGA_DEBUG__ if(sysPara == NULL) { return; } int fpgaAddr = ui->fpgaByteAddrSpinBox->value(); unsigned char fpgaValue; sysPara->devOp->fpgaRd(fpgaAddr, &fpgaValue, 1); ui->fpgaByteValueSpinBox->setValue(fpgaValue); #endif } void InkJetPrinter::fpgaDebugWriteWord() { #ifdef __FPGA_DEBUG__ if(sysPara == NULL) { return; } int fpgaAddr = ui->fpgaWordAddrSpinBox->value(); unsigned int fpgaValue = ui->fpgaWorldValueSpinBox->value(); unsigned char buff[2]; buff[0] = fpgaValue & 0xFF; buff[1] = (fpgaValue >> 8) & 0xFF; sysPara->devOp->fpgaWr(fpgaAddr, buff, 2); #endif } void InkJetPrinter::fpgaDebugReadWord() { #ifdef __FPGA_DEBUG__ if(sysPara == NULL) { return; } int fpgaAddr = ui->fpgaWordAddrSpinBox->value(); unsigned int fpgaValue; unsigned char buff[2]; sysPara->devOp->fpgaRd(fpgaAddr, buff, 2); fpgaValue = buff[1]<<8|buff[0]; ui->fpgaWorldValueSpinBox->setValue(fpgaValue); #endif } void InkJetPrinter::fpgaDebugWriteDWord() { #ifdef __FPGA_DEBUG__ if(sysPara == NULL) { return; } int fpgaAddr = ui->fpgaDWordAddrSpinBox->value(); unsigned int fpgaValueH = ui->fpgaDWorldValueHSpinBox->value(); unsigned int fpgaValueL = ui->fpgaDWorldValueLSpinBox->value(); unsigned char buff[4]; buff[0] = fpgaValueL & 0xFF; buff[1] = (fpgaValueL >> 8) & 0xFF; buff[2] = fpgaValueH & 0xFF; buff[3] = (fpgaValueH >> 8) & 0xFF; sysPara->devOp->fpgaWr(fpgaAddr, buff, 4); #endif } void InkJetPrinter::fpgaDebugReadDWord() { #ifdef __FPGA_DEBUG__ if(sysPara == NULL) { return; } int fpgaAddr = ui->fpgaDWordAddrSpinBox->value(); unsigned char buff[4]; sysPara->devOp->fpgaRd(fpgaAddr, buff, 4); unsigned int fpgaValueL = buff[1]<<8|buff[0]; unsigned int fpgaValueH = buff[3]<<8|buff[2]; ui->fpgaDWorldValueHSpinBox->setValue(fpgaValueH); ui->fpgaDWorldValueLSpinBox->setValue(fpgaValueL); #endif } void InkJetPrinter::recievedFile2Save(QString fileName) { //qDebug() << "recieveFile2Save:"<exists(saveName); if (exist) { createfile->remove(saveName); }//end if QFile::copy ( sourceName,saveName ); emit openFile(saveName,false); //emit startPrint();确认接收到消息立即打印 //ui->tabMainWindow->getTexteditOption()->onFileOpen(saveName,false); //ui->tabMainWindow->on_pushButtonStartPrint_pressed(); } else { } } void InkJetPrinter::viscosity_timerHandler() { if(!firstTime) qDebug()<<"错误!粘度计故障:检测不到上位灯"; // LogInfo::setRunStatusText(tr("错误!粘度计故障:检测不到上位灯")); viscosity_timer->stop(); firstTime = 0; } void InkJetPrinter::disableTabClick(){ this->setDisabled(true); this->setCurrentIndex(0); } static int lowSpeedCnt = 0; static int highSpeedCnt = 0; static int lowPressureCnt = 0; static int highPressureCnt = 0; static unsigned int logCnt = 0; float rateOld = 1.0; #define Min_Speed 100 #define lowSpeed_ToleranceTime 10 #define highSpeed_ToleranceTime 10 #define lowPressure_ToleranceTime 20 #define highPressure_ToleranceTime 10 void InkJetPrinter::checkPressureControl(){ //1s logCnt++; unsigned int targetP = sysPara->para.pressure; unsigned int actualP = sysPara->status.PRESSURE; unsigned short actualS = sysPara->status.gearPumpRunSpeed; float rate = (float)actualP/targetP; // if(logCnt % 30 == 0) //LogInfo::setRunStatusText(tr("pressureRate = %1").arg(rate)); if(!sysPara->para.gearPumpEnable || !sysPara->para.flagOfReclaimPumEnable) return; if(rate >=0.9 && rate <=1.1 && actualS >= Min_Speed && actualS <= sysPara->para.gearPumpSpeedAlarm){ lowSpeedCnt = 0; highSpeedCnt = 0; lowPressureCnt = 0; highPressureCnt = 0; return; } /*************非手动状态下进行检查开始************************/ if(!sysPara->status.isPumpValveControledByHand){ if(actualS < Min_Speed){ lowSpeedCnt++; highSpeedCnt = 0; } else if(actualS <= sysPara->para.gearPumpSpeedAlarm){ lowSpeedCnt = 0; highSpeedCnt = 0; } else{ lowSpeedCnt = 0; highSpeedCnt++; } if(rate < 0.8){ lowPressureCnt++; highPressureCnt = 0; if(lowPressureCnt == 1) rateOld = rate; else if(lowPressureCnt == 10){ if((rate - rateOld) < 0.1 && highSpeedCnt > 0){ QString str = "高转速下压力提升缓慢,请检查管路是否堵塞或者压力传感器是否正常"; showMessage(str); sysPara->para.gearPumpValue = 0; sysPara->devOp->WriteMoterPump(); sysPara->status.flagOfPressureFault = true; } } } else if(rate <= 1.2){ lowPressureCnt = 0; highPressureCnt = 0; } else{ lowPressureCnt = 0; highPressureCnt++; } } /****************非手动状态下进行检查结束***************************/ if(lowPressureCnt == 0) rateOld = 1.0; if(lowSpeedCnt >= lowSpeed_ToleranceTime){ if(lowPressureCnt >= lowPressure_ToleranceTime){ // QString str = "转速过低,压力值过低,请检查电路,或者压力传感器是否正常"; // showMessage(str); } else if(highPressureCnt >= highPressure_ToleranceTime){ QString str = "转速过低,压力值过高,请检查压力传感器是否正常"; showMessage(str); } else{ } } else if(highSpeedCnt >= highSpeed_ToleranceTime){ if(lowPressureCnt >= lowPressure_ToleranceTime){ QString str = "转速过高,压力偏低,请检查管路是否堵塞"; showMessage(str); sysPara->para.gearPumpValue = 0; sysPara->devOp->WriteMoterPump(); sysPara->status.isPumpValveControledByHand = true; sysPara->devOp->mainInkCtrl(); sysPara->status.flagOfPressureFault = true; } else if(highPressureCnt >= highPressure_ToleranceTime){ QString str = "转速过高,压力过高,请检查压力传感器是否正常"; showMessage(str); sysPara->para.gearPumpValue = 0; sysPara->devOp->WriteMoterPump(); sysPara->status.isPumpValveControledByHand = true; sysPara->devOp->mainInkCtrl(); sysPara->status.flagOfPressureFault = true; } else{ QString str = "转速过高,请检查管路是否堵塞"; showMessage(str); sysPara->para.gearPumpValue = 0; sysPara->devOp->WriteMoterPump(); sysPara->status.isPumpValveControledByHand = true; sysPara->devOp->mainInkCtrl(); sysPara->status.flagOfPressureFault = true; } } else{ } } void InkJetPrinter::showMessage(QString str){ msgtest->setText(str); if(logCnt % 30 == 0){ // msgtest->show(); LogInfo::setRunStatusText(str); qDebug()<devOp->color_flag = 2; ui->tabMainWindow->setRunStatus(str); } void InkJetPrinter::resetPressureCnt(){ lowSpeedCnt = 0; highSpeedCnt = 0; lowPressureCnt = 0; highPressureCnt = 0; } void InkJetPrinter::pressureAdjustForsystemseeting(){ pressureAdj(1); }